Section 4 (Engine - 911 CARRERA (996))
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Porsche 911, 2004 Porsche 911, 2003 Porsche 911, 2002 Porsche 911, and 2001 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
- Notes on handling the scope of the 996 Carrera (as of model year 2002)
- Tightening torques for engine M96/01
- 3.4 l engine performance kit / X51
- Power unit (as of model year 02)
- Tightening torques for the M 96/03 engine - as of MY 2002
- Removing and installing engine (vehicle with Tiptronic transmission)
- Disassembling and assembling engine
- Disassembly
- Identifications on the M 96/03 engine
- Engine holder
- Tools - part 1
- Tools for fitting pistons
- Overview of working positions
- Intake distributor, drive belt, deflection rollers and tension rollers
- Coolant guide housing with oil pump, oil pan with partition box, air/oil separator and oil suction pump
- Camshafts, cylinder head, crankcase halves
- Pistons, intermediate shaft, bearing housing
- Disassembling and assembling crankcase half
- Tools, Removing and installing engine as from MY 2002
- Removing and installing engine as from MY 02 (Tiptronic transmission)
- Removing and installing engine as from MY 02 (Manual transmission)
- Removing and installing engine - Carrera 4 (as of MY 02)
- Disassembling engine
- Assembling engine
- Removing and installing drive belt
- Removing and installing deflection rollers for drive belt
- Removing and installing tensioning roller for drive belt
- Removing and installing belt tensioner
- Disassembling and assembling belt tensioner
- Disassembling and assembling bearing housing with crankshaft
- Removing and installing crankshaft sealing ring
- Removing and installing crankshaft sealing ring - Flywheel side
- Removing and installing pistons
- Disassembling and assembling crankshaft
- Check piston wear
- Removing and installing belt pulley for crankshaft
- Disassembling and assembling cylinder head - Inner parts
- Removing and installing valve springs
- Removing and installing valve stem seal
- Installing cylinder head
- Disassembling and assembling cylinder head - Camshaft drive
- Removing and installing camshafts
- Installing camshafts
- Adjusting timing - Cylinder bank 1 - 3
- Adjusting timing - Cylinder bank 4 - 6
- Removing and installing valve tappets - Engine removed
- Removing valve tappets of cylinder bank 1 - 3
- Installing valve tappets - Cylinder bank 1 - 3
- Removing valve tappets of cylinder bank 4 - 6
- Installing valve tappets - cylinder bank 4 - 6
- Completing camshafts
- Sealing cover for camshaft housing (cylinder head cover)
- Checking guide for valve tappets
- Removing and installing oil protection tubes - Engine removed
- Removing and installing oil protection tubes - Engine installed
- Removing and installing valve tappets - Engine installed
- Removing valve tappets of the cylinder bank 1 - 3 - Engine installed
- Installing valve tappets of the cylinder bank 1 - 3 - Engine installed
- Adjusting timing of cylinder bank 1-3 - Engine installed
- Removing valve tappets of the cylinder bank 4 - 6 - Engine installed
- Installing valve tappets of the cylinder bank 4 - 6 - Engine installed
- Adjusting timing of cylinder bank 4 - 6 - Engine installed
- Removing and installing closure cap for camshaft bore
- Tools
- Engine installed
- Installing and removing closure caps at cylinder head 1 - 3 - pulley side.
- Installing and removing closure caps at cylinder head 1 - 3 - flywheel side
- Installing and removing closure caps at cylinder head 4 - 6 - pulley side
- Installing and removing closure caps at cylinder head 4 - 6 - flywheel side
- Checking camshafts (timing) - Engine installed
- Removing and installing sealing ring for intermediate shaft
- Removing and installing solenoid hydraulic valve
- Reworking cylinder head
- Wear on timing chains, chain sprockets, slide and guide rails
- Removing and installing cylinder head cover - engine removed (as of MY 02)
- Removing and installing cylinder head covers - engine installed
- Disassembling and assembling inlet camshaft
- Removing camshafts - engine removed (as of MY 02)
- Installing camshaft - engine removed - includes adjusting timing, as of MY 2002
- Removing and installing hydraulic valve for camshaft adjustment - engine installed
- Removing and installing hydraulic valve for valve lift adjustment - engine installed
- Removing and installing bearing cover for intermediate shaft, as of MY 2002
- Removing and installing air/oil separator
- Removing and installing oil pump with coolant guide housing
- Installing and removing oil pump lid - engine removed
- Disassembling and assembling oil pump - engine removed
- Removing and installing oil extraction pumps - Engine removed
- Removing and installing oil extraction pumps - Engine installed
- Removing and installing oil-water heat exchanger - Engine installed
- Removing and installing oil pan - engine installed
- Removing and installing oil filler neck
- Removing and installing oil pump with coolant guide housing - engine removed, as of MY 2002
- Draining and filling in coolant (includes: bleeding)
- Removing and installing coolant regulator
- Removing and installing coolant pump (engine installed)
- Coolant warning light in instrument cluster
- Oil/coolant mixing
- Checking the cooling system for leaks
- Cooling system cleaned (oil/coolant mixture)