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Removing and installing oil filler neck: Installation

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  1. Fit new sealing ring (42 x 4) on oil filler neck. Coat new sealing ring, e.g. with tyre mounting paste, and fit oil filler neck on crankcase.
  2. Secure new micro-encapsulated hexagon-head bolts (M6 x 16). Tightening torque: 10 Nm (7.5 ftlb.).
  3. Fit intake distributor. Ensure that the vacuum line is seated correctly in the right rubber sleeve.
    Fig 1: Ensuring That The Vacuum Line Is Seated Correctly In The Right Rubber Sleeve
    G03100379Courtesy of PORSCHE OF NORTH AMERICA, INC.
  4. Centre the intake distributor. Push both rubber sleeves onto the intake distributor up to the marking (line). Check distance between intake distributor and support for hydraulic pump, they must be at least 5 mm apart.
    Fig 2: Identifying Marking On Intake Distributor
    G03100380Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Fit throttle body. Insert new sealing ring in the correct position.
    Fig 3: Inserting New Sealing Ring
    G03100381Courtesy of PORSCHE OF NORTH AMERICA, INC.

    5.1 Secure 4 hexagon-head bolts (M6 x 40). Tightening torque 10 Nm (7.5 ftlb.). Fit plug.

    Fig 4: Identifying 4 Throttle Body Hexagon-Head Bolts
    G03100382Courtesy of PORSCHE OF NORTH AMERICA, INC.
  6. Install generator. Tightening torque of the hexagon-head bolt M10 x 145 (8.8) (No.1) 46 Nm (34 ftlb.). Tightening torque of the hexagon-head bolt M10 x 30 (No.2) 46 Nm (34 ftlb.).
    Fig 5: Identifying Generator Hexagon-Head Bolts
    G03100383Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Fit drive belt.
  8. Install air cleaner assembly.
    NOTE:
    • Before installation, make sure that the rubber sleeves (2 ea.) are present and properly seated in the transverse lock panel. Clip oil filler neck onto upper part of the air cleaner.
  9. Connect battery.
  10. Carry out adaptation.

    10.1 Switch on ignition.

    10.2 Wait one minute. (Do not operate accelerator pedal).

    10.3 Switch off ignition for at least 10 seconds.

    10.4 Read out fault memory.

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