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Installing oil-water heat exchanger

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  1. Insert new sealing rings and install oil-water heat exchanger. Tightening torque of the hexagon socket head bolts 10 Nm (7.5 ftlb.).
  2. Fit intake distributor with new gaskets. Tightening torque: 10 Nm (7.5 ftlb.)
  3. Fasten support between the throttle body and crankcase.
  4. Install air-conditioning compressor. Before installation, check whether the spacer sleeve is fitted or present at the rear fastening point. Grease sleeve before fitting if necessary.
    Fig 1: Identifying A/C Compressor Spacer Sleeve
    G03100357Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 2: Installing Air-Conditioning Compressor
    G03100358Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. Fit B+ box.
  6. Remove plugs and install reservoir for power steering system.

    6.1 Turn adjusting ring counterclockwise to its original position.

    Fig 3: Turning Adjusting Ring Counterclockwise To Its Original Position
    G03100359Courtesy of PORSCHE OF NORTH AMERICA, INC.

    6.2 Push reservoir downward and turn adjusting ring clockwise until the marks line up.

    Fig 4: Turning Adjusting Ring Clockise Until Marks Line Up
    G03100360Courtesy of PORSCHE OF NORTH AMERICA, INC.

    6.3 Fill in Pentosin. Observe the specification for bleeding. Refer to BLEEDING THE STEERING SYSTEM .

  7. Check grooves of drive belt for foreign bodies. Fit drive belt. Observe sequence when fitting the belt and direction of motion if the belt was run.
    Fig 5: Fitting Sequence Of Drive (Serpentine) Belt
    G03100361Courtesy of PORSCHE OF NORTH AMERICA, INC.
  8. Fit air cleaner assembly.
  9. Fill in coolant and bleed the system. Refer to DRAINING AND FILLING IN COOLANT (INCLUDES: BLEEDING) .
  10. Perform tightness test.