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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Engine - 911 CARRERA (996)) >> Removing and installing valve tappets - Engine installed >> Preliminary work for valve tappet removal - Engine installed

Preliminary work for valve tappet removal - Engine installed

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  1. Disconnect battery.
  2. Remove the rear wheels.
  3. Drain engine oil.
  4. Remove the air cleaner assembly.
    Fig 1: Identifying Air Cleaner Assembly Screw
    G03100000Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 2: Identifying MAF Sensor Connector
    G03100001Courtesy of PORSCHE OF NORTH AMERICA, INC.
  5. In vehicles with air conditioning, the following additional assembly operations must be performed:

    Suck Pentosin fluid out of the reservoir until the level is just below the joint.

    Fig 3: Sucking Pentosin Fluid Out Of Reservoir
    G03100002Courtesy of PORSCHE OF NORTH AMERICA, INC.

    5.1 Turn bayonet lock in the direction indicated by the arrow and pull off the reservoir. Immediately seal the lower reservoir with a suitable plug (30 mm "PHI" ).

    Bayonett lock open 

    Fig 4: Opening Bayonett Lock
    G03100003Courtesy of PORSCHE OF NORTH AMERICA, INC.

    5.2 Remove drive belt. Mark belt travel direction with a colored pen. Slacken belt, turning the tensioning pulley (wrench size 24 mm) clockwise, hold still and simultaneously take the belt off the drive pulleys.

    Fig 5: Removing Drive (Serpentine) Belt
    G03100004Courtesy of PORSCHE OF NORTH AMERICA, INC.
    Fig 6: Turning Drive (Serpentine) Belt Tensioning Pulley Clockwise
    G03100005Courtesy of PORSCHE OF NORTH AMERICA, INC.

    5.3 Undo front compressor fastening screws (2 ea.). Undo rear fastening screw between the intake pipes of cylinders 4 and 5. Disconnect the electrical plug connection.

    Fig 7: Removing Rear Fastening Screws Between Intake Pipes Of Cylinders 4 And 5
    G03100006Courtesy of PORSCHE OF NORTH AMERICA, INC.

    5.4 Lift the compressor out, set it down with the hoses connected and secure it against being dropped.

  6. Remove exhaust manifold.
    Fig 8: Removing Exhaust Manifold
    G03100007Courtesy of PORSCHE OF NORTH AMERICA, INC.
  7. Remove rear muffler. Undo three hexagon nuts.
    Fig 9: Removing Rear Muffler Nuts
    G03100008Courtesy of PORSCHE OF NORTH AMERICA, INC.

    7.1 Undo clamping sleeve and remove rear muffler.

    Fig 10: Removing Clamping Sleeve
    G03100009Courtesy of PORSCHE OF NORTH AMERICA, INC.
  8. Remove holder for rear muffler.
    Fig 11: Removing Holder For Rear Muffler
    G03100010Courtesy of PORSCHE OF NORTH AMERICA, INC.

    8.1 Undo upper hexagon-head bolts using a flexible-head socket wrench (wrench size 13). Detach holder.

    Fig 12: Removing Upper Hexagon-Head Bolts Using A Flexible-Head Socket Wrench
    G03100011Courtesy of PORSCHE OF NORTH AMERICA, INC.
  9. Remove shield of cylinder head cover.