Section 13 (Transmission - Removal, Replacement And Installation (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Automatic Transmission (Aw55-50/51SN; 2001-2004)
- Oil, Changing
- Replacing gear selector knob
- Replacing lock function
- Replacing the cable harness for the control system
- Replacing the carrier plate
- Replacing the engine speed (RPM) sensor
- Replacing the gear selector lever and/or indicator panel with boot
- Replacing the gear-shift position sensor
- Replacing the key lock cable
- Replacing the panel with integrated winter mode switch
- Replacing the right and left-hand differential seals
- Replacing the sealing ring for the gear shift linkage rod
- Replacing the sealing ring for the oil pump
- Replacing the solenoids and control system
- Replacing the speed sensor
- Replacing the transmission
- Notes
- Removal
- Introduction
- Removing engine compartment components
- Detaching engine compartment components
- Detaching transmission connectors
- Installing the lifting device
- Removing the heat deflector plate and member
- Detaching the left-hand side drive shaft
- Detaching the right-hand side drive shaft
- Detaching oil pipes
- Removing the screws from the torque converter
- Connecting fixture
- Removing the engine, transmission and starter motor screws
- Removing the engine mounting
- Removing the screws, engine/transmission
- Removing the transmission
- Cleaning and checking
- Installation
- Installing the transmission
- Lifting engine and transmission
- Installing the screws, transmission/engine
- Fitting the torque converter screws.
- Installing the front and rear brackets
- Installing left/right drive shafts
- Installing the support member
- Installing the oil pipes
- Installation, cont.
- Installing the shift cable
- Adjusting the gear cable
- Installing other components
- Finishing
- Shift cable, replacing
- Shift lock and ignition switch interlock
- Changing Oil (Aw50-42; 2000)
- Gear Selector Assembly (Aw55-50/51SN; 2001-2004)
- Replacing Components In The Passenger Compartment (Aw50-42; 2000)
- Replacing Components In Transmission (Aw50-42; 2000)
- Inspecting/Replacing the cable harness for the solenoids
- Notes
- Preparations
- Opening the control system
- Disconnecting connections
- Checking the cable harness
- Removing the gear-shift position sensor
- Removing the cable harness
- Connecting the cable harness to the control system
- Installing the cover
- Connecting the cable harness
- Installing/Adjusting the gear position sensor
- Installing components
- Installing other components
- Filling and checking oil
- Checking diagnostic trouble codes (DTCs)
- Replacing accumulator pistons/sealing rings B2/C2
- Replacing accumulator pistons/sealing rings C3
- Replacing control system
- Replacing left-hand side drive shaft seal
- Replacing oil temperature sensor
- Replacing right-hand side drive shaft seal
- Notes
- Installing lifting beam
- Preparations
- Remove cover
- Disconnecting drive shaft
- Removing components
- Removing drive shaft from transmission
- Removing sealing ring
- Installing sealing ring
- Installing drive shaft
- Install cover
- Installing longitudinal member
- Installing stub axle, brake hose and ABS line
- Installing splash guards and wheel
- Replacing the engine speed (RPM) sensor
- Replacing the gear-shift position sensor
- Replacing the sealing ring for the gear shift linkage rod
- Replacing the Speed Sensor
- Replacing torque converter/oil pump sealing ring
- Solenoids, Inspection/Replacement
- Inspecting/Replacing the cable harness for the solenoids
- Replacing Other Components In The Engine Compartment (Aw50-42; 2000)
- Replacing The Primary Shaft Seal (B4204T3, M56; 2004)
- Replacing The Shift Lock Solenoid And Micro-Switch (Aw55-50/51SN; 2001-2004)
- Replacing The Transmission Control Module (TCM) (Aw55-50/51SN; 2001-2004)
- Replacing Transmission (Aw50-42; 2000)
- Replacing the transmission
- Notes
- Removing
- Introduction
- Remove the engine compartment components
- Disconnect the hose from the charge air cooler (CAC) at the intake manifold
- Disconnecting the transmission connectors
- Removing the screws joining the transmission, the engine and the starter motor
- Remove the Poly V-belt
- Installing hoist
- Removing the front wheel and splash guards
- Removing the components on the left and right-hand sides:
- Disconnecting the drive shaft, left-hand side
- Remove the hose and the clamp
- Removing, left-hand side:
- Remove the longitudinal beam
- Remove the cross stay member
- Removing on the right-hand side
- Remove the AC compressor
- Disconnecting the oil pipes
- Removing the torque converter screws
- Lowering the engine
- Connecting the fixture
- Removing the engine-transmission screws
- Removing the transmission
- Cleaning and inspection
- Installing
- Notes
- Installing the transmission
- Lifting the engine and transmission
- Installing the transmission-engine screws
- Installing the torque converter screws
- Installing the front and rear brackets
- Install the AC compressor
- Installing left/right drive shafts
- Checking the drive shafts
- Install the hose to the charge air cooler (CAC)/charge air pipe
- Installing the longitudinal beam
- Install the stay for the front cross member
- Installing the oil pipes
- Tightening the stub axle/installing the ABS and brake lines
- Installing the splash guards and wheels
- Installing, continued
- Installing the gear selector cable
- Install and tighten the hose clamp and the charge air pipe securing the clamp
- Install the Poly V-belt
- Install the engine compartment components
- Finishing
- Installing the engine with the transmission
- Removing the engine with the transmission
- Replacing the transmission
- Test Drive Form, Description (Aw55-50/51SN; 2001-2004)