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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 13 (Transmission - Removal, Replacement And Installation (644 Body)) >> Automatic Transmission (Aw55-50/51SN; 2001-2004) >> Replacing the right and left-hand differential seals >> Right-hand side >> Removing the differential seals, right-hand side

Removing the differential seals, right-hand side

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Cap Nut For Extractor 999 5768 Installed
GLL109425Courtesy of VOLVO CARS OF NORTH AMERICA.

Place a container underneath the transmission.

Install the cap nut for extractor 9995768 .

Lightly grease the locating pin on the extractor.

Use a ratchet with an extension and socket. Press the extractor in against the seal at the same time as the extractor is turned.

Tighten so that the threaded cone screws firmly into the seal.

Fig 2: Identifying Seal Removal Using Extractor 9995768
GLL109426Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Identifying Locating Pin 999 5769 And Drift 999 5771
GLL109427Courtesy of VOLVO CARS OF NORTH AMERICA.

Lubricate the edges of the new seal using automatic transmission fluid.

Install locating pin 9995769 .

Install the seal on the locating pin. Use drift 9995771 .

Tap in the seal until the drift is against the transmission.

Remove the locating pin.

Check the oil level according to Checking and adjusting the oil .

Install the drive shaft according to Installation .

Install the central front-rear member and cross stay according to Installing the central front-rear member .

(Applies only to USA) Install the central front-rear member and cross stay according to Replacing the cross member .