Disconnect the hose from the charge air cooler (CAC) at the intake manifold
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Slacken off the clamp between the turbocharger (TC), the charge air pipe and the mounting from the pipe in the engine mounting lug.
Remove the clamp from the charge air cooler (CAC) hose.
Remove the charge air pipe.