Sealing the cover

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Applying Sealant To Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the mating surface for the cover is level.

Wipe the cleaned mating surfaces on the cover and transmission. Use denatured alcohol.

NOTE: Ensure that no dirt gets into the transmission.

Apply a bead of sealing compound, approximately 3 mm thick, to the cover. P/N 1161409-6. Apply the compound around the screw holes.