Sealing cover
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Check that cover mating surface is level.
Wipe cleaned mating surfaces on cover and transmission. Use denatured alcohol.
NOTE:
Ensure that no dirt gets into the transmission.
Apply an approx. 3 mm thick bead of sealant (P/N 1161409-6) to the cover. Apply sealant around screw holes.