Removing the clutch cylinder

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Clutch Cylinder

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the rubber seal from the clutch cover. Move it inwards on the pipe towards the clutch cylinder.

Pull out the retaining clip locking the quick-release connector on the pipe to the junction.

Remove the adapter. Keep it in a plastic bag to prevent contamination. Install a protective plug in the end of the pipe.

Remove the clutch cylinder

Clean the mating surfaces in the clutch cover. Check any leakage from the transmission.

Fig 1: Identifying Clutch Cylinder

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the rubber seal from the clutch cover. Move it inwards on the pipe towards the clutch cylinder.

Pull out the retaining clip locking the quick-release connector on the pipe to the junction.

Remove the adapter. Keep it in a plastic bag to prevent contamination. Install a protective plug in the end of the pipe.

Remove the clutch cylinder.

Clean the mating surfaces in the clutch cover. Check any leakage from the transmission.