Installing the cover

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the control system cover on the transmission.
Tighten the screws (Torx TX40) alternately.

Tighten to: 12 Nm
the oil pipe on the transmission with a new O-ring. Apply a little petroleum jelly to the O-ring.
Tighten to: 10 Nm
the oil return line on the control system cover. Tighten the cap nut from above
the screw for the pipe holder on the cover.
Tighten to: 10 Nm
the splash guards under the engine
the splash guard under the left wheel arch.

Lower the car.