Installing the carrier plate
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.
Use tool 9995678 , which consists of 3 studs with nuts.
Install:
- The 3 studs belonging to tool 9995678 , distributed as shown.
- the carrier plate.
NOTE:
Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.
Locate gear sector 9995112 against the carrier plate.
Tighten the nuts alternately on the carrier plate to the crankshaft. Use the three nuts which belong to tool 9995678 .
CAUTION:
The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.
Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .
Remove the 3 nuts and studs.
Install the remaining 3 new screws for the carrier plate. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise to 50°.
Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .