Checking that the torque converter position
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Ensure that the torque converter is as far in towards the transmission as possible.
Check with a ruler. The distance between the cover and retaining lugs should be about 14 mm .
Apply a light coating of grease to the torque converter guide studs and in the holes for the guide bushings on the torque converter cover.