Installing components

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Gear-Shift Position Sensor Mounting Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

The dip stick pipe. Ensure that the O-ring is in position. Tighten the nut
Torque: 25 Nm
The lever on the gear shift linkage rod.
Torque: 16 Nm
The transmission cable on the lever with a washer and retaining clip. Apply a small amount of grease (P/N 1161241- 3) to the lever shaft journal.
If the transmission cable is removed it must be adjusted according to Adjusting the transmission cable .