Checking the position of the torque converter
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Ensure that the torque converter is as far in towards the transmission as it will go.
Check with a ruler. The gap between the cover and mounting lugs should be approx. 10.5 mm .
Apply a light coating of grease to the guide studs for the torque converter guide studs. Apply a light coating of grease in the holes for the guide bushings on the torque converter cover.