Section 74 (Steering - Removal, Replacement And Installation (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Control System (B4204T3 (Ca) (Us); 2001-2003)
- Ball Joint Tie Rod, Protective Bellow Or Tie Rod, Replacing
- Checking Power Steering Balance And Pump Pressure
- Fault-Tracing the Power Steering System
- Oil Delivery Line Power Steering, Replacing (LHD)
- Notes
- Removal
- Installation
- Installing And Aligning the Delivery Line On the Steering Gear Side
- Securing the Delivery Line On the Steering Gear Side
- Reinstalling Components (Does Not Apply To B4184SM/SJ)
- Installing the Delivery Line On the Power Steering Pump (Does Not Apply To B4184SM/SJ)
- Installing the Delivery Line On the Power Steering Pump (B4184SM/SJ)
- Filling/Bleeding the Power Steering System
- Oil Pressure Line Power Steering, Replacing (RHD)
- Notes
- Removal
- Installation
- Installing/Aligning the Delivery Line On the Steering Gear Side
- Installing the Support Bracket On the Cross Member
- Securing the Delivery Line On the Steering Gear Side
- Reinstalling Components (Does Not Apply To B4184SM/SJ)
- Installing the Delivery Line On the Power Steering Pump (B4184SM/SJ)
- Installing the Delivery Line On the Power Steering Pump (Does Not Apply To B4184SM/SJ)
- Filling/Bleeding the Power Steering System
- Oil Return Line Power Steering, Replacing (LHD)
- Notes
- Removal
- Installation
- General Information
- Aligning/Securing Return Line
- Securing the Return Line Using Pipe Clamps
- Connecting the Return Line To the Fluid Reservoir
- Reinstalling the Air Intake Hose, Air Cleaner (ACL) Housing And Fusebox (Turbocharged Gasoline Engines)
- Reinstalling Components
- Filling/Bleeding the Power Steering System
- Oil Return Line Power Steering, Replacing (RHD)
- Replacing the Steering Column
- Steering Gear Housing, Replacing
- Removing the Steering Gear Housing From the Steering Column
- Removing the Ends Of the Ball Joint
- Removing the Front Exhaust Pipe
- Removing the Steering Gear Housing
- Checking the Mounting For the Steering Gear Housing
- Installing the Steering Gear Housing
- Installing Surrounding Components
- Installing the Front Exhaust Pipe
- Installing the Steering Gear Housing On the Steering Column
- Filling And Bleeding the Power Steering System
- Steering Gear, Overall Inspection
- Tracing Leaks In the Power Steering Pump
- Replacing Driveshaft Retaining Ring
- Tighten Pipe Connections To Pump And Steering Gear Housing
- Installing New Control Valve O-Ring
- Installing New Return Line In Pump Housing
- Power Steering Pump, Gasoline Engine Models, Removing/Installing
- Notes
- Power steering pump, removing the bracket
- Bracket/cable harness, removing/detaching
- Power steering pump, Poly V belt, removing
- Hydraulic delivery lines and return hose from the power steering pump, removing
- Power steering pump, removing
- Power steering pump, removing pulley
- The power steering pump shaft, installing the pulley with special tool 999 5738
- The power steering pump shaft, installing the pulley with special tool 999 5576/USA 999 2615
- Power steering pump, installing
- Hydraulic delivery lines and return hose to the power steering pump, installing
- Bracket between power steering pump and the intake manifold, installing
- Power steering pump, Poly V belt, installing
- Cable harness, installing
- Power steering system, filling and bleeding
- Control System (B4204T3, Aw55-50/51SN; 2004)
- Ball Joint Tie Rod, Protective Bellow Or Tie Rod, Replacing
- Checking Power Steering Balance And Pump Pressure
- Fault-Tracing the Power Steering System
- Oil Delivery Line Power Steering, Replacing (LHD)
- Oil Pressure Line Power Steering, Replacing (RHD)
- Oil Return Line Power Steering, Replacing (LHD)
- Oil Return Line Power Steering, Replacing (RHD)
- Replacing the Steering Column
- Steering Gear Housing, Replacing
- Steering Gear, Overall Inspection
- Tracing Leaks In the Power Steering Pump
- Control System (B4204T3, M56; 2004)
- Ball Joint Tie Rod, Protective Bellow Or Tie Rod, Replacing
- Checking Power Steering Balance And Pump Pressure
- Fault-Tracing The Power Steering System
- Oil Delivery Line Power Steering, Replacing (LHD)
- Oil Pressure Line Power Steering, Replacing (RHD)
- Oil Return Line Power Steering, Replacing (LHD)
- Oil Return Line Power Steering, Replacing (RHD)
- Steering Column, Replacing
- Steering Gear Housing, Replacing
- Steering Gear, Overall Inspection
- Tracing Leaks In the Power Steering Pump
- Control System (B4204T4; 2003-2004)
- Ball Joint Tie Rod, Protective Bellow Or Tie Rod, Replacing
- Checking Power Steering Balance And Pump Pressure
- Fault-Tracing the Power Steering System
- Oil Delivery Line Power Steering, Replacing (LHD)
- Oil Pressure Line Power Steering, Replacing (RHD)
- Oil Return Line Power Steering, Replacing (LHD)
- Oil Return Line Power Steering, Replacing (RHD)
- Replacing the Steering Column
- Steering Gear Housing, Replacing
- Steering Gear, Overall Inspection
- Tracing Leaks In the Power Steering Pump
- Steering Gear (B4204T2 CVVT, Aw50-42; 2000)
- Ball Joint Tie Rod, Protective Bellow Or Tie Rod, Replacing
- Checking Power Steering Balance And Pump Pressure
- Notes
- Connect the Test Instrument
- Position the Manometer In the Engine Compartment So That It Can Be Read Off From the Driver's Seat
- Check the Oil Level In the Servo Reservoir. Top Up If Necessary
- Remove the Steering Wheel Module
- Checking Balance When Turning Wheel To Right
- Checking the Balance When Turning the Steering Wheel To the Left
- Interpreting the Torque Measurements
- Checking the Pump Pressure
- Corrective Action To Counter Leakage In the Power Steering Pump
- Fault-Tracing the Power Steering System
- Oil Delivery Line Power Steering, Replacing (LHD)
- Oil Pressure Line Power Steering, Replacing (RHD)
- Oil Return Line Power Steering, Replacing (LHD)
- Oil Return Line Power Steering, Replacing (RHD)
- Reconditioning the Adjuster For the Steering Wheel Position
- Removing And Installing the Steering Column
- Notes
- Preparations
- Removing the Steering Wheel Module
- Removing the Steering Wheel
- Removing the Steering Column, Bracket And Switch
- Removing the Steering Column Assembly
- Removing the Steering Wheel Lock
- Removing the Intermediate Plate For the Steering Column
- Installing the Intermediate Plate For the Steering Column
- Installing the Steering Wheel Lock
- Installing the Steering Column Assembly
- Installing Components For the Steering Column
- Steering Wheel, Installation
- Installing the Steering Wheel Module
- Removing And/Or Installing the Power Steering Pump, Gasoline Powered Cars
- Notes
- Remove the Poly V-Belt From the Power Steering Pump
- Remove the Oil Pipe And the Hose From the Power Steering Pump
- Remove the Power Steering Pump
- Remove the Pulley From the Power Steering Pump
- Install the Pulley On the Power Steering Pump. Use Special Tool 999 5444
- Install the Pulley On the Power Steering Pump. Use Special Tool 999 5576/USA 999 2615
- Install the Power Steering Pump
- Install the Oil Pipe And the Hose On the Power Steering Pump
- Install the Poly V-Belt On the Power Steering Pump
- Fill And Bleed the Power Steering System
- Replacing the Steering Wheel Lock And the Lock Cylinder For the Steering Wheel Lock
- Steering Gear Housing, Removing/Installing
- Removing the Steering Gear Housing From the Steering Column
- Removing the Steering Gear Housing
- Removing the Central Front-Rear Member
- Removing the Steering Gear Housing And Surrounding Components
- Removing the Oil Pipe For the Steering Gear Housing
- Checking the Steering Gear Housing Mounting
- Installing the Steering Gear Housing
- Installing the Oil Pipe For the Steering Gear Housing
- Installing the Steering Gear Housing And Surrounding Components
- Installing the Central Front-Rear Member
- Installing the Steering Gear Housing On the Steering Column
- Filling And Bleeding the Power Steering System
- Steering Gear, Overall Inspection