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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 74 (Steering - Removal, Replacement And Installation (644 Body)) >> Control System (B4204T3 (Ca) (Us); 2001-2003) >> Steering Gear, Overall Inspection >> Adjusting Pre-Tension On Pinion

Adjusting Pre-Tension On Pinion

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Adjusting Pre-Tension On Pinion
GLL116364Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the steering gear housing, see Removing the Steering Gear Housing From the Steering Column .

Tighten the nut to 15 Nm  .

Do this with the steering gear housing in the central position.

Install special tool 9995053 on the pinion shaft.

Turn the toothed segment from end to end a few times with special tool 9998081 .

Turn the locknut back through 30-60°.

Measure the pre-stress: 0.6-1.4 Nm.

Reset the pre-stress if necessary from the highest value between 30° and 60°.

Install the locking plate.

Lock the locknut.

Install the steering gear housing, see Checking the Steering Gear Housing Mounting .