Install the Pulley On the Power Steering Pump. Use Special Tool 999 5576/USA 999 2615
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Install the screw in the pump shaft.
NOTE:
Use a screw with the correct thread.
Open the cock.
Install special tool 9995628 on:
applies only to USA: 9512615 compression tool
applies to others: 9995576 .
Close the cock.
Lubricate the pump shaft. Press the pulley onto the shaft.
Install special tool 9995628 over:
applies only to USA: 9512615 compression tool
applies to others: 9995576
and hook it behind the screw head.
Press the pulley onto the shaft until the outer edge is flush with the pump shaft.