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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 74 (Steering - Removal, Replacement And Installation (644 Body)) >> Control System (B4204T3 (Ca) (Us); 2001-2003) >> Fault-Tracing the Power Steering System >> Connect the Test Instrument

Connect the Test Instrument

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: 999 5055 Test Instrument
GLL116365Courtesy of VOLVO CARS OF NORTH AMERICA.

Place paper over the generator (GEN) as protection against the oil.

Connect instrument 9995055 between the pump and the pressure hose from the steering gear housing.

Use nipples 9995175 and 9995319 .

Align nipple 9995175 with the pipe screws and washers from nipple 9995319 .

Torque:  The maximum torque for the pipe screws is 25 Nm  .

NOTE: Do not tighten harder.
NOTE: If the nipple cannot be installed, turn the hose clamp from the main hose.
NOTE: Connect the pipe from the instrument cock to the pressure pipe for the steering gear. The cock should be parallel with the hose.