The power steering pump shaft, installing the pulley with special tool 999 5576/USA 999 2615

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Power Steering Pump Shaft Pulley Using Special Tool 999 5576/USA 999 2615

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the screw in the pump shaft.
NOTE: Use a screw with the correct thread and length M8x75.
Open the cock
Install special tool 9995628 on;
applies to USA: 9512615 compression tool

applies to others: 9995576
Close the cock
Lubricate the pump shaft and install the pulley on the shaft.
Install special tool 9995628 over:
applies to USA: 9512615 compression tool

applies to others: 9995576

and hook it behind the screw head.
Press the pulley onto the shaft until the center edge is flush with the pump shaft.