Installing the Tie Rod

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Tie Rod

Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the tie rod mounting.

Position the new lock plate (or spacer) with the flange against the steering rack. Align the plate with the connection ring for the steering rack.

Turn the tie rod 7 mm up on the steering rack. Secure the flange in the snap ring for the steering rack. Finger tighten the tie rod.

Apply tape to the threads on the tie rod to prevent damage.

Secure the tie rod. Use special tool 9997019 . Tighten to 88 Nm .

Removing the counterhold

Remove the counterhold.

Secure the locking washer (at least 1) by tapping the lock plate (if lock plates are installed).

Clean the surfaces of the steering rack thoroughly after removing the tool.

Install the boot and the ball joint on the tie rod. See Installing the Boot and Installing the Ball Joint On the Tie Rod .