Section 2 (Engine - Removal, Replacement And Installation (Convertible))
WARNING: This page is about a different variant/trim than selected.
- Adjusting The Mechanical Camshaft Belt TENSIONER (1998-1999)
- Adjusting The Mechanical Camshaft Belt TENSIONER (B5234T3; B5244T; 2000-2002)
- Adjusting The Mechanical Camshaft Belt TENSIONER (B5234T9; B5244T7; 2003-2004)
- Adjusting The Mechanical Camshaft Belt TENSIONER (B5244S; 2000)
- B52X4S, Lifting Out And Dropping In Naturally Aspirated Engine (B5244S; 2000)
- Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing (B5234T9, B5244T7; 2003-2004)
- Compression Test (B5234T3; B5254T; 1998-1999)
- Compression Test, Checking For Cylinder Leaks And Spark Plugs (1998-1999)
- Compression Test, Checking For Cylinder Leaks And Spark Plugs (B5234T3; B5244T; 2000-2002)
- Compression Test, Checking For Cylinder Leaks And Spark Plugs (B5234T9; B5244T7; 2003-2004)
- Compression Test, Checking For Cylinder Leaks And Spark Plugs (B5244S; 2000)
- Crank Mechanism (M56; 1998-2004)
- Flywheel, replacement
- Replacing the flywheel
- Replacing the flywheel (Petrol)
- Replacing the flywheel (Diesel)
- Removing the transmission
- Installing the transmission
- Installing the gearbox
- Cleaning and lubricating the input shaft
- Checking before installing
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the screw and clamp on the gearbox
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the subframe on the bodywork
- Installing the sealing ring for the CV joint housing
- Installing the left drive shaft on the gearbox, stub axle and control arm
- Installing the screws for the front engine pad
- Installing the delivery line on the rubber hoses and torque rod screws
- Installing and tightening the screw for the rear engine pad
- Installing the cross member
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Installing new lock nuts on the steering gear
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Checking the gearbox fluid level
- Installing the screw on the cable conduit
- Installing the wing liner
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the torque control arm
- Installing the remaining screws on the gearbox and starter motor
- Installing the gearbox cable bracket on the gearbox and the cables on the levers
- Installing service clips
- Installing the clutch pipe on the junction
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the coolant hose
- Installing the air cleaner (ACL) housing and the torque rod in the engine compartment
- Checking the steering gear bearing in the boot at the firewall
- Installing the engine cover
- Pressure plate/clutch driven plate, replacing
- Gearbox, removing
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the torque rod
- Continue removing engine compartment components
- Removing the screws from the cable harness clamps
- Removing the torque control arm
- Remove the gearbox cables from the levers on the gearbox
- Plugging the hose as far as the clutch master cylinder
- Removing the mounting screws for the gearbox and starter motor
- Removing the coolant hose from the heater unit
- Installing the lifting beam and lifting hook on the engine
- Removing the air baffle and splash guard under the engine
- Draining the gearbox fluid
- Removing the screw for the cable conduit
- Removing the nuts and screws for the steering gear from the sub-frame
- Hanging up the steering gear
- Removing the charge air pipe
- Removing the control arms and track rod (both sides)
- Removing the nut from the ball joint (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing the stub axle from the control arm
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the sealing ring for the CV joint housing
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Pressing up the sub-frame on the right-hand side
- Removing the screw from the starter motor and the exhaust pipe from the turbocharger (TC)
- Removing the front cross member
- Removing the screw for the rear engine pad
- Removing the rear engine mounting
- Removing the screw and clamp from the gearbox and engine
- Preparatory work for removing the stub axle on the left-hand side
- Removing the left drive shaft from the gearbox
- Lowering the sub-frame
- Lowering the engine and gearbox
- Removing the collision protection system over the steering gear
- Preparations for removal of the gearbox
- Installing the fixture on the mobile jack
- Removing the gearbox
- Flywheel, replacement
- Cylinder Head (B5234T3; 1998-2002)
- Cylinder head/gasket, replacing
- Notes
- Removing the cylinder head gasket
- Preparation
- Draining coolant
- Removing components
- Draining the fuel line
- Removing the intake manifold
- Setting up the engine
- Removing the timing belt
- Removing the timing gear pulley
- Removing components from turbocharger (TC)
- Releasing the inlet pipe for the coolant pump
- Removing the camshaft cover and cylinder head
- When replacing or working on the cylinder head
- Cleaning
- Cylinder head gasket, installing
- Tightening torque
- Setting up the engine
- Installing the cylinder head
- Installing tappets and camshafts
- Applying liquid gasket
- Installing the camshaft cover
- Installing the manifold and turbocharger (TC)
- Installing the rear camshaft seal
- Installing the front camshaft seals
- Variable valve timing unit, checking and adjusting
- Installing components
- Installing the intake manifold
- Installing the fuel rail
- Check
- Cylinder head/gasket, replacing
- Cylinder Head (B5234T9; B5244T7; 2003-2004)
- Cylinder head/gasket, replacement
- Notes
- Removal
- Preparation
- Draining coolant
- Removing components
- Depressurizing the fuel system
- Removing the fuel rail
- Removing ignition coils
- Removing intake manifold
- Setting up the engine
- Removing the timing belt
- Removing the timing gear pulley
- Removing components from turbocharger (TC)
- Releasing the inlet pipe for the coolant pump
- Removing the camshaft cover and cylinder head
- When replacing or working on the cylinder head
- Installation
- Notes
- Cleaning
- Setting up the engine
- Installing the cylinder head
- Installing valve lifters and camshafts
- Applying liquid gasket
- Installing the camshaft cover
- Installing the manifold and turbocharger (TC)
- Installing the rear camshaft seal
- Installing the front camshaft seals
- Checking and adjusting the variable valve timing unit
- Installing components
- Installing intake manifold
- Installing the fuel rail
- Check
- Fuel line, lock
- Cylinder head/gasket, replacement
- Cylinder Head (B5244S; 2000)
- Cylinder Head (B5244T; 2000-2002)
- Cylinder Head (B5254T; 1998-1999)
- Intake Manifold Gasket, Replacement (1998)
- Lifting The Engine In And Out (1999)
- Lifting The Engine In And Out (B5234T3; B5244T, 2000-2002)
- Lifting The Engine In And Out (B5234T9; B5244T7, 2003-2004)
- New Routing Of Auxiliary Equipment Belt (B5234T3; B5254T, 1998-1999)
- Oil Pan (B5234T3; 1999-2002)
- Oil Pan (B5234T9; B5244T7; 2003-2004)
- Oil Pan (B5244T; 2000-2002)
- Oil Pan (B5254T; 1999)
- Replacing Bushing To Torque Control Arm (B5234T3; B5254T; 1998-1999)
- Replacing Camshaft Seal (B52X4S, B5244S; 2000)
- Replacing camshaft seal. Applies to engine B52X4S
- Replacing the variable valve timing (VVT) control valve
- Replacing Camshafts Seal (B5234T3, B5254T; 1998-1999)
- Replacing Cylinder Head Gasket (1998-1999)
- Cylinder head gasket, replacement
- Removing the cylinder head gasket
- Drain the coolant and loosen the front exhaust pipe
- Drain the fuel line
- Removing components
- Set the engine according to the marking
- Removing the timing belt
- Remove parts at the engine's trailing edge
- Remove timing gear pulley with variable valve timing unit. Applies to turbo engines.
- Remove the timing belt pulleys. Applies to aspiration engine.
- Loosen the camshaft cover
- Remove the cylinder head
- Installing cylinder head gasket
- Clean the gasket surfaces
- Secure the crankshaft position
- Change cylinder head gasket
- Apply liquid gasket
- Install the camshaft cover
- Install the front camshaft seal
- Install timing belt pulley with VVT-unit. Applies to turbo engines
- Install the timing belt pulley. Applies to aspiration engine.
- Install timing belt
- Tighten the timing belt
- Check
- Install the rear camshaft seal.
- Install and fill
- Checking the engine
- Removing the cylinder head gasket
- Cylinder head gasket, replacement
- Replacing Cylinder Head/Gasket (B5234T3, B5254T; 1998-1999)
- Cylinder head/gasket, replacing
- Notes
- Drain coolant and detach front exhaust pipe
- Remove exhaust manifold and fuel rail
- Remove upper half of the cylinder head
- Remove cylinder head
- Clean
- Position the crankshaft according to the marking
- Install the lower cylinder head half
- Install the upper cylinder head half
- Install the camshaft seals, front
- Install the camshaft pulleys
- Adjusting the mechanical belt tensioner
- Install the timing belt
- Tighten the camshaft pulleys
- Remove the holding tools
- Check the markings
- Install the rear camshaft seal
- Top up coolant / Change oil and oil filter
- Drain the coolant and detach the front exhaust pipe
- Remove the exhaust manifold and fuel rail
- Remove rear components
- Remove upper half of cylinder head
- Remove the cylinder head
- Clean:
- Apply liquid gasket
- Top up coolant/Change oil and oil filter
- Modification of crankcase ventilation with new cylinder head/engine
- Cylinder head/gasket, replacing
- Replacing The Auxiliaries Belt/Belt TENSIONER (1998-1999)
- Replacing The Auxiliaries Belt/Belt TENSIONER (B5234T3, B5244T; 2000-2002)
- Replacing The Auxiliaries Belt/Belt TENSIONER (B5234T9, B5244T7; 2003-2004)
- Replacing The Auxiliaries Belt/Belt TENSIONER (B5244S; 2000)
- Replacing The Camshaft Seal/Variable Valve Timing (VVT) Unit (1998-1999)
- Replacing the camshaft seals/variable valve timing (VVT) unit
- Notes
- Removing the camshaft seal
- Position the engine according to the marking
- Removing the camshaft belt
- Removing the timing gear pulley with the variable valve timing (VVT) unit
- Install the adjustment tools
- Remove the timing gear pulley
- Replace the camshaft seal
- Remove the engine cooling fan (FC)
- Secure the crankshaft position
- Reinstall
- Installing the timing belt
- Tighten the timing belt
- Checking the markings and belt tension
- Checking work
- Replacing the rear seal
- Replacing the rear camshaft seal
- Checking the engine
- Replacing the variable valve timing (VVT) control valve
- Replacing the camshaft seals/variable valve timing (VVT) unit
- Replacing The Camshaft Seal/Variable Valve Timing (VVT) Unit (B5234T3, B5244T; 2000-2002)
- Replacing The Engine Pad (B5234T3; 1998-2002)
- Replacing The Engine Pad (B5234T9, B5244T7; 2003-2004)
- Replacing The Engine Pad (B5244S; 2000)
- Replacing The Engine Pad (B5244T; 2000-2002)
- Replacing The Engine Pad (B5254T; 1998-1999)
- Replacing The Flame Trap Seals (1999)
- Replacing The Flame Trap Seals (B5234T3, B5244T; 2000-2002)
- Replacing The Flame Trap Seals (B5234T9, B5244T7; 2003-2004)
- Replacing The Flame Trap Seals (B5244S; 2000)
- Replacing The Intake Manifold/Gasket (B5234T3; 1999-2002)
- Replacing The Intake Manifold/Gasket (B5244T; 2000-2002)
- Replacing The Intake Manifold/Gasket (B5254T; 1999)
- Replacing The Oil/Oil Filter (1998-1999)
- Replacing The Oil/Oil Filter (B5234T3, B5244T; 2000-2002)
- Replacing The Oil/Oil Filter (B5234T9, B5244T7; 2003-2004)
- Replacing The Oil/Oil Filter (B5244S; 2000)
- Replacing The Oil Cooler (1998-1999)
- Replacing The Oil Cooler (B5234T3, B5244T; 2000-2002)
- Replacing The Oil Cooler (B5234T9, B5244T7; 2003-2004)
- Replacing The Oil Cooler (B5244S; 2000)
- Replacing The Rear Crankshaft Seal (1998-1999)
- Replacing The Rear Crankshaft Seal (B5234T9, B5244T7; 2003-2004)
- Replacing The Three-Way Catalytic Converter (TWC) (1999)
- Replacing The Three-Way Catalytic Converter (TWC) (B5234T3, B5244T; 2000-2002)
- Replacing The Three-Way Catalytic Converter (TWC) (B5234T9, B5244T7; 2003-2004)
- Replacing The Three-Way Catalytic Converter (TWC) (B5244S; 2000)
- Replacing The Timing Belt/Idler Pulley/Belt TENSIONER (1999)
- Replacing The Timing Belt/Idler Pulley/Belt TENSIONER (B5234T3, B5244T; 2000-2002)
- Replacing The Timing Belt/Idler Pulley/Belt TENSIONER (B5234T9, B5244T7; 2003-2004)
- Replacing The Turbocharger (TC) Exhaust Manifold/Gasket (1999)
- Replacing The Turbocharger (TC) Exhaust Manifold/Gasket (B5234T3, B5244T; 2000-2002)
- Replacing The Turbocharger (TC) Exhaust Manifold/Gasket (B5234T9, B5244T7; 2003-2004)
- Replacing Timing Belt (B5234T3, B5254T; 1998)
- Replacing timing belt
- Notes
- Removal
- Position camshafts/crankshaft according to marking
- Check belt tension
- Removing timing belt
- Greasing the bushing
- Check tensioner and idler pulleys
- Adjusting the mechanical belt tensioner
- Lock tensioner damping unit
- Install the new timing belt
- Installing camshaft pulley and timing belt
- Turn engine crankshaft two turns
- Installation
- Replacing timing belt
- Replacing Timing Belt/Idler Pulley/Belt TENSIONER B52X4S (B5244S; 2000)
- Replacing Valve Stem Seal (B5234T3, B5254T; 1998-1999)
- Torque Bracket (1999)
- Torque Bracket (B5234T3, B5244T; 2000-2002)
- Torque Bracket (B5234T9, B5244T7; 2003-2004)
- Torque Bracket (B5244S; 2000)
- Turbocharged Engine, Lift In And Out (B5234T3, B5254T; 1998-1999)