Installing the camshaft cover

Fig 1: Identifying Camshaft Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lubricate the camshaft lobes, the camshaft bearing surfaces and the tappets.

Install the camshaft cover.

Install press tool 9995454 (2x).

Tighten the camshaft cover screws alternately, keeping it parallel to the cylinder head using the press tools.

Install the intake manifold and lifting eyes, tighten screws from the middle and outwards.

Remove the press tools.

Install: 

• the variable valve timing (VVT) solenoid. Use a new gasket
• the spark plugs. Tighten to 30 Nm  .
• the hose for water-heated crankcase ventilation to the thermostat housing. Tighten the clamp.

Connect the connector for the engine coolant temperature (ECT) sensor.

Fig 2: Identifying Coolant Pump Inlet Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the inlet pipe for the coolant pump on the cylinder head. Use a new gasket.

Install the screw for securing the coolant pump intake pipe to the cylinder block.