Installing flywheel and carrier plate

WARNING: This page is about a different variant/trim than selected.

Fig 1: Identifying Flywheel Studs Special Tool 9995678

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: Ensure that the surface of the crankshaft and the mating surfaces for the flywheel / carrier plate are clean. Ensure that there is no thread sealant residue in the screw holes.

Install:

the flywheel and carrier plate
the 3 studs 9995678 distributed as illustrated. Turn the short thread length towards the crankshaft.

NOTE: Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel / carrier plate. The position of the guide hole is marked.

Fig 2: Identifying Flywheel And Special Tool 9995112

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: It is important that the flywheel and carrier plate bear on the crankshaft flange before the other screws are installed. Always use new screws. Ensure that the thread sealant on the new screws is intact. If not apply a few drops of sealant 1161056 to the thread.

Align gear sector: 9995112 .
Pull the flywheel/carrier plate towards the crankshaft using the 3 nuts on special tool 9995678 . The turned section of the nut must be turned towards the flywheel/carrier plate.

Install the other screws. Tighten. See Summary of specific components and tightening torques .
Replace the 3 special screws with new standard screws. Tighten. See Summary of specific components and tightening torques .
Then angle tighten all 10 screws crosswise. Use 9512050 . Tighten. See Summary of specific components and tightening torques .
Ensure that the flywheel sensor and bracket are installed. Install the clutch driven plate and clutch.