Installing the manifold and turbocharger (TC)

Fig 1: Identifying Manifold And Turbocharger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• new gaskets.

Lift and install the manifold and turbo.

• the nuts and washers holding the manifold to the cylinder head
• the heat deflector plate above the manifold
• the upper turbocharger (TC) coolant pipes. Tighten the clamp on the rubber hose.
• the pipe screws for the coolant pipes. Use new seal washers. Tighten to 26 Nm  .
• the oil pressure pipe
• the pipe screw holding the oil pressure pipe to the turbocharger (TC). Use new seal washers. Do not tighten! 

Lubricate the studs on the turbocharger (TC). Use paste 116 1408  .

Install the front exhaust pipe onto the turbocharger (TC). Use new nuts. Do not tighten!