Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis

• Sport Mode Switch/Indicator Always On or Inoperative
  • Circuit Description
  • Diagnostic Aids
  • Test Description
• Winter Mode Switch/Indicator Always On or Inoperative
  • Circuit Description
  • Diagnostic Aids
  • Test Description
• Transmission Fluid Check
• Transmission Control Lever Knob Replacement
  • Removal Procedure
  • Installation Procedure
• Transmission Control Replacement
  • Removal Procedure
  • Installation Procedure
• Shift Control Linkage Adjustment
• Shift Control Linkage Replacement
  • Removal Procedure
  • Installation Procedure
• Torque Converter Clutch/Cruise Control Release Switch Adjustment
• Automatic Transmission Fluid and Filter Replacement
  • Notes
  • Removal Procedure
  • Installation Procedure
• Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  • Removal Procedure
  • Installation Procedure
• Transmission Fluid Cooler Hose/Pipe Replacement
  • Special Tools
  • Removal Procedure
  • Installation Procedure
• Automatic Transmission Fluid Pressure Test Hole Plug Replacement
  • Removal Procedure
  • Installation Procedure
• Transmission Internal Electrical Harness Replacement
  • Removal Procedure
  • Installation Procedure
• Drive Flange and Seal Replacement
  • Notes
  • Removal Procedure
  • Installation Procedure
• Case Extension and Gasket Replacement
  • Removal Procedure
  • Installation Procedure
• Parking Pawl Replacement
  • Removal Procedure
  • Installation Procedure
• Manual Shift Shaft Position Switch Replacement
  • Notes
  • Removal Procedure
  • Installation Procedure
• Input Speed Sensor Replacement
  • Removal Procedure
  • Installation Procedure
• Output Speed Sensor Replacement
  • Removal Procedure
  • Installation Procedure
• 1-2 Shift Solenoid Valve Replacement
  • Removal Procedure
  • Installation Procedure
• 2-3 Shift Solenoid Valve Replacement
  • Removal Procedure
  • Installation Procedure
• 4-5 Shift Solenoid Valve Replacement
  • Installation Procedure
• Pressure Control Solenoid Valve Replacement
  • Removal Procedure
  • Installation Procedure
• Torque Converter Clutch Solenoid Replacement
  • Removal Procedure
  • Installation Procedure
• Control Valve Body Accumulator Assembly Replacement
  • Removal Procedure
  • Installation Procedure
• Transmission Control Module Replacement
  • Removal Procedure
  • Installation Procedure
• Torque Converter Replacement
  • Removal Procedure
  • Installation Procedure
• Torque Converter Fluid Seal Replacement
  • Notes
  • Removal Procedure
  • Installation Procedure
• Transmission Mount Inspection
• Transmission Rear Mount Replacement
  • Removal Procedure
  • Installation Procedure
• Transmission Replacement
  • Special Tools
  • Removal Procedure
  • Installation Procedure
  • Transmission Final Test and Inspection
• Holding Fixture Installation
  • Tools Required
• Transmission Fluid Draining
  • Tools Required
• Control Valve Body Accumulator Assembly Removal
• Torque Converter Housing Removal
• Direct and Reverse and Forward and Coast Clutch Removal
• Input Sun Gear Shaft Removal
• Direct Clutch Hub Removal
• Intermediate Clutch Sprag Assembly Removal
• Overdrive Clutch Housing Removal
  • Tools Required
• Low Clutch Sprag Removal
• Center Support Removal
  • Tools Required
• Input and Reaction Carrier Removal
• Output Shaft Removal
• Parking System Components Removal
• Case Assembly Inspection
• Case Components Disassemble
• Case Components Assemble
• Parking System Components Installation
  • Special Tools
• Output Shaft and Rear Internal Ring Gear Disassemble
• Output Shaft and Rear Internal Ring Gear Assemble
• Input and Reaction Carrier Disassemble
• Input and Reaction Carrier Assemble
• Center Support Disassemble
  • Tools Required
• Center Support Assemble
• Low Clutch Sprag Assemble
• Intermediate and Overdrive and Reverse Clutch Hub Disassemble
• Intermediate and Overdrive and Reverse Clutch Hub Assemble
• Intermediate Clutch Sprag Inspection
• Intermediate Clutch Sprag Assemble
• Direct Clutch Hub Assemble
• Input Sun Gear Shaft Disassemble
• Input Sun Gear Shaft Assemble
• Forward and Coast Clutch Disassemble
  • Tools Required
• Forward and Coast Clutch Assemble
• Direct and Reverse Clutch Disassemble
• Direct and Reverse Clutch Assemble
• Direct and Reverse and Forward and Coast Clutch Installation
• Transmission Fluid Pump Removal
• Transmission Fluid Pump Disassemble
• Transmission Fluid Pump Assemble
  • Special Tools
• Torque Converter Housing Installation
• Control Valve Body Accumulator Assembly Disassemble
• Control Valve Rear Body Inspection
• Control Valve Rear Body Disassemble
• Control Valve Rear Body Assemble
• Control Valve Front Body Inspection
• Control Valve Body Accumulator Assembly Assemble
• Control Valve Body Accumulator Assembly Installation
• Wiring Harness Installation
• Holding Fixture Removal
• Definitions and Abbreviations
  • Throttle Positions
  • Shift Condition Definitions
  • Noise Conditions
  • Transmission Abbreviations
• Transmission Identification Information
• Transmission General Description
• Transmission Component and System Description
• Transmission Adaptive Functions
  • Notes
  • Shift Adapt Relearn Procedure
  • Coast Downshift Adapt Procedure
• Transmission Indicators and Messages
• Electronic Component Description
  • Transmission Control Module (TCM)
  • Transmission Manual Shift Shaft Switch Assembly (602)
  • Automatic Transmission Output Speed (A/T OSS) Sensor (42)
  • Automatic Transmission Input Speed (A/T ISS) Sensor (44)
  • Automatic Transmission Fluid Temperature (TFT) Sensor
  • Shift Solenoid Valves
  • Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid Valve (352)
  • Pressure Control (PC) Solenoid Valve (357)
    • Notes
    • Duty Cycle, Frequency and Current Flow
      • Notes
      • Transmission Adapt Function
• Automatic Transmission Inline 20-Way Connector Description
• Sport/Economy Mode Operation
  • Economy Mode Operation
  • Sport Mode Operation
• Winter Mode Operation
• Limp Home Mode Description
• Park - Engine Running
  • Notes
  • Pressure Regulation
  • Shift Accumulation
  • Torque Converter - Released Position Only
  • Safety Mode:
  • Fluid Pressure Directied in Preparation for a Shift
  • Park Engine Running - A/T System Hydraulic Diagram
• Reverse
  • Notes
  • Pressure Regulation
  • Low and Reverse Clutch Applies
  • Reverse Clutch Applies
  • Fluid Pressure Directed in Preparation for TCC Apply
  • Reverse - A/T System Hydraulic Diagram
• Neutral - Engine Running
  • Notes
  • Reverse Clutch Releases
  • Low and Reverse Clutch Releases
  • Neutral Engine Running - A/T System Hydraulic Diagram
• Overdrive Range, First Gear (Before First 1-2 Shift)
  • Notes
  • Forward Clutch Applies
  • Coast Clutch Applies
  • Low and Reverse Clutch Applies
  • Fluid Pressure Directed in Preparation for a Shift to Second Gear
  • Overdrive Range, First Gear (Before First 1-2 Shift) - A/T System Hydraulic Diagram
• Overdrive Range, First Gear (After First 1-2 Shift)
  • Notes
  • Forward Clutch Applies
  • Coast Clutch Applies
  • Fluid Pressure Directed in Preparation for a Shift to Second Gear
  • Overdrive Range, First Gear (After First 1-2 Shift) - A/T System Hydraulic Diagram
• Overdrive Range, Second Gear
  • Notes
  • Second Clutch Applies
  • Shift Accumulator
  • Fluid Pressure Directed in Preparation for a Shift to Third Gear
  • Torque Converter Clutch Released
  • Overdrive Range, Second Gear - A/T System Hydraulic Diagram
• Overdrive Range, Third Gear
  • Notes
  • Intermediate Clutch Applies
  • Shift Accumulation
  • Torque Converter Clutch Released
  • Fluid Pressure Directed in Preparation for a Shift to Fourth Gear
  • Overdrive Range, Third Gear - A/T System Hydraulic Diagram
• Overdrive Range, Fourth Gear
  • Notes
  • Direct Clutch Applies
  • 3-4 Shift Accumulation
  • Coast Clutch Feed
  • Torque Converter Clutch Released
  • Fluid Pressure Directed in Preparation for a Shift to Fifth Gear
  • Overdrive Range, Fourth Gear - A/T System Hydraulic Diagram
• Overdrive Range, Fifth Gear - Torque Converter Clutch Released
  • Notes
  • Overdrive Clutch Applied
  • 4-5 Shift Accumulation
  • Coast Clutch Releases
  • Torque Converter Clutch Released
  • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Released - A/T System Hydraulic Diagram
• Overdrive Range, Fifth Gear - Torque Converter Clutch Applied
  • Notes
  • Overdrive Range, Fifth Gear - Torque Converter Clutch (TCC) Applied - A/T System Hydraulic Diagram
• Manual Fourth Gear
  • Notes
  • Overdrive Clutch Releases
  • Shift Accumulation
  • Coast Clutch Applies
  • Manual Fourth Gear - A/T System Hydraulic Diagram
• Manual Third Gear
  • Notes
  • Overdrive Clutch Applies
  • Direct Clutch Releases
  • Shift Accumulation
  • Manual Third Gear - A/T System Hydraulic Diagram
• Manual Second Gear
  • Notes
  • Second Coast Clutch Applied
  • Overdrive Clutch Releases
  • Intermediate Clutch Releases
  • Shift Accumulation
  • Manual Second Gear - A/T System Hydraulic Diagram
• Manual Second - First Gear
  • Notes
  • Low and Reverse Clutch Applied
  • Second Clutch and Second Coast Clutch Release
  • Shift Accumulation
  • Manual Second - First Gear - A/T System Hydraulic Diagram
• Fluid Passages
• Special Tools