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Home >> Pontiac >> 2009 >> G8 Base >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Case Extension and Gasket Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Extension Housing Retaining Bolts
    GM1956862Courtesy of GENERAL MOTORS CORP.
  1. Install the output shaft thrust washer to the inner side of the case extension housing prior to installing of the case extension housing. Align the thrust washer tabs with the locating slots on the case extension housing.
    2. Fig 2: Extension Housing And Seal
    GM1955682Courtesy of GENERAL MOTORS CORP.
    NOTE: The case extension housing gasket seal is reusable. Replace the gasket ONLY if the sealing surface is damaged.
  2. Install the extension housing (2) and the seal (4).
    3. CAUTION: Refer to Fastener Caution .
  3. Install the extension housing bolts (1) and tighten to 22 N.m (16 lb ft).
  4. Install the transmission support. Refer to Transmission Support Replacement (5L40 and 6L50) .
  5. Remove the transmission jack.
    6. Fig 3: Drive Flange And Seal
    GM1955684Courtesy of GENERAL MOTORS CORP.
  6. Install the drive flange (2) and seal (3). Refer to Drive Flange and Seal Replacement .
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