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Home >> Pontiac >> 2009 >> G8 Base >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Transmission Fluid Cooler Hose/Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Transmission Fluid Cooler Pipes Bracket Retaining Bolt
    GM1955690Courtesy of GENERAL MOTORS CORP.
  1. Install the transmission fluid cooler pipe.
    2. Fig 2: Identifying Transmission Cooler Lines & Flexible Hoses
    GM1957881Courtesy of GENERAL MOTORS CORP.
  2. Connect the transmission fluid cooler pipes (1, 2) to the transmission fluid cooler using the following steps:
    1. Push the transmission fluid cooler pipes into the quick connect fitting, until an audible click is heard.
    2. Tug gently on the transmission cooler pipes to make sure the trans cooler pipes are fully connected.
    3. Fig 3: Transmission Fluid Cooler Pipes Retaining Bolt
    GM1955741Courtesy of GENERAL MOTORS CORP.
  3. Install NEW sealing washers over the transmission fluid cooler pipes.
  4. Install the transmission fluid cooler pipes into the transmission.
    5. CAUTION: Refer to Fastener Caution .
  5. Install the transmission fluid cooler pipe retaining bolt and tighten to 25 N.m (18 lb. ft).
    6. Fig 4: Transmission Fluid Cooler Pipes Bracket Retaining Bolt
    GM1955690Courtesy of GENERAL MOTORS CORP.
  6. Install the transmission fluid cooler pipes bracket retaining bolt and tighten to 50 N.m (37 lb. ft).
  7. Install the front air deflector. Refer to Front Air Deflector Replacement .
  8. Lower the vehicle.
  9. Inspect the transmission fluid level. Refer to Transmission Fluid Check .
  10. Inspect for fluid leaks.
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