Section 26 (Interior Equipment - Removal, Replacement And Installation (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Dashboard (2000)
- Center Console Panels
- Installing the dashboard
- Notes
- Installing the plug and the glove compartment panel
- Installing the loudspeaker and loudspeaker grille on the passenger side
- Securing the dashboard (right-hand side)
- Installing the wiring (driver's side)
- Installing the central electronic module (CEM)
- Installing the dashboard bracket and the hood catch
- Installing the (lower) panel on the A-post
- Installing the loudspeaker and loudspeaker grille on the driver's side
- Installing the cable for the odometer on the dashboard (mechanical speedometer)
- Installing connectors and cables in the dashboard
- Installing the fog lamp relay
- Installing the VGLA relay (unit)
- Installing the combined instrument panel
- Installing and adjusting the "airmix" control cable
- Connecting the SRS passenger airbag module
- Installing front center console
- Installing the rear center console
- Installing the ECC unit
- Positioning the control panel for the heater system
- Installing the dashboard center console
- Installing the control panel for the heater system
- Installing the ashtray
- Installing the radio and storage compartment
- Installing the side panel on the center console
- Installing the panel on the dashboard on the driver's side
- Installing the panel on the dashboard on the driver's side (2000-)
- Final check
- Removing the dashboard
- Notes
- Preparations
- Removing the panels under the dashboard
- Removing the combined instrument panel
- Removing the odometer cable and wiring from the dashboard (mechanical speedometer)
- Removing connectors and cables from the dashboard
- Removing the fog lamp relay
- Removing the VGLA relay (unit)
- Removing the loudspeaker from the dashboard
- Removing the control panel for the heater system
- Removing the radio and storage compartment
- Removing the dashboard bracket
- Removing the ECC unit
- Removing the ashtray assembly
- Disconnecting the mechanical control cable for the "airmix" at the end pointing towards the heater
- Removing the (lower) panel from the A-post
- Removing the central electronic module (CEM)
- Disconnecting the wiring and the hood latch
- Removing the rear center console
- Detaching the front center console
- Disconnecting airbags
- Removing the dashboard
- Transferring dashboard components
- Instrument And Radio Panel (2002-2004)
- Center console panels
- Comfort module
- Dashboard environment panel
- Front center console
- Installing the dashboard
- Rear center console
- Rear center console, components
- Removing the dashboard
- Steering column panels
- The radio panel
- Transferring dashboard components
- Instrument And Radio Panel (2001)
- Center console panels
- Comfort module
- Dashboard environment panel
- Front center console
- Installing the dashboard
- Rear center console
- Rear center console components
- Removing the dashboard
- Steering column panels
- The radio panel
- Transferring dashboard components
- Front & Rear Console (Aw55-50/51SN; 2001)
- Interior Lighting, Cup Holder, Sun Visor, Mirror (2002-2004)
- Cup Holder (2000)
- Interior Lighting, Cup Holder, Mirror (2001)
- ISOFIX Seat (2001-2004)
- GPS Antenna (RTI)
- Side Impact Protection Sensor (Sips) (2000)
- Side impact sensors
- SIPS airbag
- Removing SIPS bags
- Installing SIPS bags
- Backrest
- Preparations
- Removing the side panel from the seat
- Removing the backrest
- Removing armrests (if applicable)
- Removing the adjustment knobs from the seat
- Removing front head restraints
- Removing the backrest upholstery
- Removing the plastic base from the backrest frame
- Removing the SIPS airbag on the backrest
- Removing the backrest padding
- Installing the backrest padding
- Installing the SIPS airbag on the backrest
- Installing the plastic base in the backrest frame
- Installing backrest upholstery, general
- Installing the backrest upholstery
- Installing the adjustment knobs on the seat
- Installing the seat backrest
- Installing the side panel on the seat
- Installing armrests (if applicable)
- Installing head restraints
- Installing seats
- Dashboards, Mirror, Seat Belts, Vents (2000-2004)
- Dashboard
- Removing the dashboard
- Preparations
- Removing panels from the underside of the dashboard
- Removing the combined instrument panel
- Removing the ventilation vent on the driver's side
- Removing the loudspeakers from the dashboard
- Removing the control panel for the heater system
- Removing the console by the radio
- Removing the vent panel
- Removing the rear center console
- Detaching the front center console
- Removing the dashboard
- Removing the central electronic module (CEM)
- Disconnecting the wiring from the dashboard
- Installing the dashboard
- Replacing the dashboard
- Installing the instrument panel
- Installing the central electronic module (CEM)
- Installing the dashboard
- Installing the front center console
- Installing the rear center console
- Installing the vent panel
- Installing the console by the radio
- Installing the control panel for the heater system
- Installing the loudspeakers in the dashboard
- Installing the ventilation vent on the driver's side
- Installing the combined instrument panel
- Installing the panels on the underside of the dashboard
- Final check
- Removing the dashboard
- Rear view mirror
- Replacing the ventilation vents in the dashboard
- Seat belts
- Checking and replacing the front seat belts
- Function test, all seat belts
- Preparations
- Removing the seat belt tensioner from the B-post
- Checking the seat belt tensioner
- Replacing the seat belt tensioner, general
- Installing the seat belt tensioner on the B-post
- Installing the seat belt on the seat
- Replacing the seat belt buckle on the front seat
- Replacing the rear seat belts, 4-door cars
- Replacing the rear seat belts, 5-door cars
- Replacing rear seat belt buckles
- Replacing the center seat belt
- Dashboard
- Replacing SRS Components (2000)
- After a collision in which the SRS system has been deployed
- Handling Non-Deployed Airbag Modules/Pyrotechnic Seat Belt Tensioners
- Passenger airbag module, replacement
- Seat belt tensioner
- Notes
- Checking the function of the seat belts
- Preparations
- Removing the upper panel on the B-post
- Removing the seat belt tensioner on the B-post
- Checking the seat belt tensioner
- Replacing the seat belt tensioner, general
- Installing the seat belt tensioner on the B-post
- Installing new seat belts
- Replacing seat belt buckles
- Sensor module, replacement
- Steering wheel module, steering wheel and contact reel, replacement
- Notes
- Adjusting steering wheel position
- Preparations
- Removing steering wheel module
- Connecting special tool 998 8695 to the steering wheel module connector
- Removing the steering wheel
- Removing contact reel
- Setting the contact reel into the middle position
- Install contact reel
- Install steering wheel
- Install steering wheel module
- Attach SRS airbag date decal
- Seat Belts And Other Retention Systems (2001)
- Passenger airbag module
- Seat belt buckle
- Seat belt tensioners, replacing
- SIPS sensor (B-post)
- SIPS sensor (C-post)
- The front seat belt
- The rear seat belt
- Whiplash element, replacing
- Seat Belts And Other Retention Systems (2002-2004)
- Passenger airbag module
- Seat belt buckle
- Seat belt tensioners, replacing
- SIPS sensor (B-post)
- SIPS sensor (C-post)
- The front seat belt
- The rear seat belt
- Removing and checking the seat belts for the rear seats
- Checking the function of the seat belts
- Preparations
- Removing the rear seat belts, 4 door models
- Removing the rear seat belts, 5 door models
- Removing the rear seat belt buckle
- Removing the center seat belt
- Installing the rear seat belts, 4 door models
- Installing the rear seat belts, 5 door models
- Installing rear seat belt buckles
- Installing the center seat belt
- Whiplash element, replacing
- Sips Components (2001-2004)
- SRS Components (2001)
- Cleaning after an airbag has deployed
- Handling non-deployed airbag modules and pyrotechnic seat belt tensioners
- Passenger airbag module
- Seat belt buckle
- Seat belt tensioners, replacing
- SRS components, replacing
- SRS control module
- SRS ignition cable igniter connector
- Steering wheel contact reel
- Steering wheel module and steering wheel
- The front seat belt
- The rear seat belt
- SRS Components (2003-2004)
- Airbag driver's side (SRS), replacing
- Cleaning after an airbag has deployed
- Handling non-deployed airbag modules and pyrotechnic seat belt tensioners
- Passenger airbag module
- Seat belt buckle
- Seat belt tensioners, replacing
- SRS components, replacing
- SRS control module
- SRS ignition cable igniter connector
- Steering wheel contact reel
- Steering wheel three spoke, replace
- The front seat belt
- The rear seat belt
- SRS Components (2002)
- Cleaning after an airbag has deployed
- Handling non-deployed airbag modules and pyrotechnic seat belt tensioners
- Passenger airbag module
- Seat belt buckle
- Seat belt tensioners, replacing
- SRS components, replacing
- SRS control module
- SRS ignition cable igniter connector
- Steering wheel contact reel
- Steering wheel module and steering wheel
- The front seat belt
- The rear seat belt