Climate Units - Removal, Replacement And Installation

• Air Conditioning (2006-2009)
  • Condenser, Replacing
    • Notes
    • Preparatory Work
      • Draining Refrigerant And Removing Components
    • Removal
      • Removing the condenser
    • Installation
      • Notes
      • Installing the condenser
    • Finishing
      • Filling Refrigerant And Checking For Leaks
      • Installing the Bumper Shell And Air Guide
  • Receiver Drier, Replacing
    • Notes
    • Preparatory Work
      • Draining Coolant And Removing Components
    • Removal
      • Removing the Dryer Filter
    • Installation
      • Notes
      • Installing the dryer filter
• Air Conditioning (B5204T5; 2004-2005)
  • Accumulator/Receiver Drier, Replacing
    • Notes
    • Removal
      • Removing the Drier
      • Installing the receiver drier
    • Receiver Drier, Replacing
      • Notes
      • Preparatory Work
      • Removal
      • Installation
  • Condenser, Replacing
    • Removal
      • Important Information
      • Before Starting Work On the Condenser
      • Condenser - Work in the engine compartment
      • Condenser - Work Under The Car
    • Installation
      • Condenser - Work Under the Car
    • Condenser, Replacing
      • Notes
      • Preparatory Work
        • Overview
      • Preparatory work
        • Draining the refrigerant and removing the components
      • Removal
        • Overview
        • Removing the condenser
      • Installation
        • Overview
        • Notes
        • Installing the condenser
      • Finishing
        • Overview
        • Filling refrigerant and detecting leaks
        • Installing the bumper cover and air baffle
  • Evaporator, Replacing
    • Removal
      • Evaporator
    • Installation
      • Evaporator
  • Expansion Valve, Replacing
    • Expansion Valve, Replacing
      • Before Starting Work On the Expansion Valve
      • Removal
      • Installation
  • Magnet Clutch AC Compressor, Replacing
    • Notes
    • Preparatory work
    • Removal
      • Removing the Auxiliaries Belt
      • Removing AC Compressor
      • Removing the splash guard
      • Removing the Drive Plate
      • Removing Belt Pulley's Lock Ring
      • Removing the Pulley
      • Removing the Solenoid Coil
    • Installation
      • Installing the Solenoid Coil
      • Installing the Pulley
      • Installing the Lock Ring
      • Installing the Drive Plate
      • Checking the clearance
      • Installing the air conditioning (A/C) compressor
      • Installing the Auxiliaries Belt
      • Installing the Battery Negative Cable
      • Refrigerant And Leak Detection
      • Installing the Splash Guard
    • Finishing
      • Installing the Splash Guard
  • Needle valve, service valve, replacing
    • Service Valve (At the Member) And Needle Valve
      • Removal
      • Installation
    • The Needle Valve In the Service Valve
      • Removal
      • Installation
  • Pipe Receiver Drier, Replacing
    • Removal
      • Notes
      • Receiver Drier Hoses
    • Installation
      • Receiver Drier Hoses
  • Pipe/Hose, Compressor, Replacing
    • Pipe/Hose, Compressor, Replacing
      • Before Starting Work On the Compressor Or Magnetic Clutch Compressor
      • Removal
      • Installation
      • Work in the Engine Compartment
  • Pipes/Hoses, Replacing
    • Pipes/Hoses
      • Notes
      • Before Starting Work On the Compressor Or Magnetic Clutch Compressor
      • Removal
      • Hose
      • Tube
      • Installing pipes
      • Installing Hoses
• Air Conditioning (B5204T5; B5254T4; 2006-2007)
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5234T3; 2001-2004)
  • Accumulator/Receiver Drier, Replacing
  • Condenser, Replacing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244S; 2001-2005)
  • Accumulator/Receiver Drier, Replacing
  • Condenser, Replacing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244S; 2006)
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244S6; B5254T2; 2003-2005)
  • Accumulator/Receiver Drier, Replacing
  • Condenser, Replacing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244T3; 2001-2003)
  • Accumulator/Receiver Drier, Replacing
  • Condenser, Replacing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244T5; 2005)
  • Accumulator/Receiver Drier, Replacing
  • Condenser, Replacing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5244T5; B5254T2; 2006-2009)
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
• Air Conditioning (B5254T4; 2004-2005)
  • Condenser, Replacing
    • Notes
    • Preparatory Work
      • Notes
      • Draining Refrigerant
    • Removal
      • Removing the Radiator Assembly
      • Removing the Condenser
    • Installing the condenser
    • Finishing
  • Evaporator, Replacing
  • Expansion Valve, Replacing
  • Magnet Clutch AC Compressor, Replacing
  • Needle Valve, Service Valve, Replacing
  • Pipe Receiver Drier, Replacing
  • Pipe/Hose, Compressor, Replacing
  • Pipes/Hoses, Replacing
  • Receiver Drier, Replacing
    • Notes
    • Preparatory Work
    • Removing the Receiver Drier
    • Installing the Receiver Drier
    • Finishing
• Air Distribution (2001-2003)
  • Air Cleaner Passenger Compartment, Replacing
    • Notes
    • Removal
    • Installation
  • Air Ducts And Seals, Replacing
    • Removal and Installation
      • Defroster Duct, Windshield
      • Air Ducts On the B-Post In the Dashboard
      • The Air Duct For the Dashboard Nozzle, Side Defroster (Driver's Side)
      • The Air Duct For the Dashboard Nozzle, Side Defroster (Passenger Side)
      • The Air Distribution Unit In the Dashboard
      • The Seal Between the Air Distribution Unit And the Central Electrical Unit
    • The Front Air Duct On the Floor For the B-Post Vent
    • The Rear Air Duct On the Floor For the B-Post Vent
    • B-Post Air Duct
    • The Front Air Ducts On the Floor For the Rear Floor Vent
    • The Rear Air Ducts On the Floor For the Rear Floor Vent
    • Combined Instrument Panel
      • Removal
    • Ventilation Vents And Seals, Replacing
      • The outer vents on the dashboard and the seal
      • The center vent with the valve housing on the dashboard
      • Dashboard vent, side defroster (driver's side)
      • Dashboard vent, side defroster (passenger side)
      • Vents on the side panel on the center console
  • Ventilation Vents And Seals, Replacing
    • Notes
    • The Outer Vents On the Dashboard And the Seal
    • Air Vent Center Dashboard, Replacing
    • Dashboard Vent, Side Defroster (Driver's Side)
    • Dashboard Vent, Side Defroster (Passenger Side)
    • Vents On the Side Panel On the Center Console
    • B-Post Vent
• Air Distribution (B5204T5; 2004-2007)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
• Air Distribution (B5234T3; 2004)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
• Air Distribution (B5244S; B5244S6; 2004-2006)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
• Air Distribution (B5244T5; 2005-2009)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
• Air Distribution (B5254T2; 2004-2009)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
• Air Distribution (B5254T4; 2004-2007)
  • Air Cleaner Passenger Compartment, Replacing
  • Air Ducts And Seals, Replacing
  • Ventilation Vents And Seals, Replacing
    • Notes
    • The Outer Vents On the Dashboard And the Seal
    • Keypad Active Suspension Vent Center Dashboard, Replacing
    • Dashboard Vent, Side Defroster (Driver's Side)
    • Dashboard Vent, Side Defroster (Passenger Side)
    • Vents On the Side Panel On the Center Console
    • B-Post Vent
• Climate Control Unit (2001-2004)
  • Damper Motor Temperature, Replacing
    • Notes
    • Damper Motor Temperature Passenger Side, Replacing
      • Removing the Temperature Damper Motor, Passenger Side
      • Installing the Temperature Damper Motor, Passenger Side
    • Damper Motor Temperature Driver's Side, Replacing
      • Removing the Temperature Damper Motor, Driver's Side
      • Installing the Temperature Damper Motor, Driver's Side
  • Damper Motor, Air Distribution, Replacing
    • Air Distribution
      • Removing
      • Installation
  • Damper Motor, Defroster, Replacing
    • Defroster (ECC)
      • Removing
      • Installation
  • Damper Motor, Recirculation, Replacing
    • Recirculation
      • Removal
      • Installation
• Climate Control Unit (L.H.D; 2002-2004)
  • Damper Motor, Floor/Defroster, Replacing
    • Removal
    • Installation
  • Heat Exchanger, Replacing
    • Notes
    • Preparatory Work
      • Notes
      • Removing the Steering Wheel
      • Removing Steering Column Covers
      • Removing Soundproofing Panels
      • Removing the Steering Wheel Lock Module
      • Removing Cable For Key Interlock
      • Removing the Lever Console
      • Removing Universal Joint From Lower Steering Shaft
      • Removing Steering Column And Steering Shaft
    • Removal
      • Removing Heat Exchanger
    • Installation
      • Installing Heat Exchanger
      • Installing the Steering Column/Steering Shaft
      • Installing Steering Shaft's Universal Joint On Lower Steering Shaft
      • Installing the Floor Lighting
      • Installing Cable For Key Interlock
      • Installing the Steering Wheel Lock Module
      • Installing Lever Module
      • Installing Steering Column Covers
      • Resetting Contact Roller
      • Installing Steering Wheel And Checking Steering Wheel Position
      • Installing Driver's Airbag Module
    • Finishing
      • Checking Function On Steering Column
  • Temperature Sensor, Evaporator, Replacing
    • Temperature Sensor, Evaporator, Replacing
      • Removal
      • Installation
• Climate Control Unit (L.H.D; 2005-2009)
  • Blower Fan Motor/Power Unit, Replacing
    • Fan Motor
      • Removal
      • Engine
      • Installation
    • Power Unit
      • Removal
      • Installation
  • Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing
    • Notes
    • Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing
      • Removing the Blower Fan Motor, Passenger Compartment Temperature Sensor
      • Installing the Blower Fan Motor, Passenger Compartment Temperature Sensor
  • Climate Control Unit, Replacing
    • Notes
    • Climate control unit assembly
      • Preparations
      • Before Starting Work On the Climate Control System
    • Climate Control Unit Assembly
      • Removal
      • The Climate Control Unit From the Member In the Passenger Compartment
    • Installation
      • The Climate Control Unit On the Passenger Compartment Member
      • Other Work In the Passenger Compartment
      • Work In the Engine Compartment
      • Ordering Software
    • Motor, Windshield Wiper, Replacing
      • Removal
      • Installation
    • Replacing the Heat Shield For the Thermostatic Expansion Valve
  • Damper Motor Module (DMM) Air Distribution, Replacing
    • Notes
    • Removal
      • Removing the Damper Motor Module (DMM) For Air Distribution
    • Installation
      • Installing the Damper Motor Module (DMM) For Air Distribution
    • Finishing
      • Testing the Climate Control System
  • Damper Motor Module (DMM) Defroster, Replacing
    • Notes
    • Removal
      • Removing the Damper Motor Module (DMM) For the Defroster
    • Installation
      • Installing the Damper Motor Module (DMM) For the Defroster
    • Finishing
      • Testing the Climate Control System
  • Damper Motor Module (DMM) Recirculation, Replacing
    • Notes
    • Removal
      • Removing the Damper Motor Module (DMM) For Recirculation
    • Installation
      • Installing the Damper Motor Module (DMM) For Recirculation
    • Finishing
      • Testing the Climate Control System
  • Damper Motor Module (DMM) Temperature, Replacing
    • Notes
    • Removal
      • Removing the Damper Motor Module (DMM) For Temperature On The Passenger Side
      • Removing the Damper Motor Module (DMM) For Temperature On the Driver's Side
    • Installation
      • Installing the Damper Motor Module (DMM) For Temperature On the Passenger Side
      • Installing the Damper Motor Module (DMM) For Temperature On the Driver's Side
    • Finishing
      • Testing the Climate Control System
  • Drain Hose, Engine/Filter Housing, Replacing
    • New Drain Hose
    • Removing the Drainage Hose
    • Installing the Drain Hose
    • Air Cleaner Passenger Compartment, Replacing
      • Removal
      • Installation
  • Heat Exchanger, Replacing
  • Temperature Sensor, Evaporator, Replacing
• Climate Unit (2001-2004)
  • Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing
    • Fan Motor, Passenger Compartment Temperature Sensor
      • Removal
      • Installation
  • Damper Motor Temperature, Replacing
  • Damper Motor, Air Distribution, Replacing
  • Damper Motor, Defroster, Replacing
  • Damper Motor, Recirculation, Replacing
• Climate Unit (L.H.D; 2001)
  • Damper Motor, Floor/Defroster, Replacing
  • Heat Exchanger, Replacing
  • Temperature Sensor, Evaporator, Replacing
• Controls, Heater Unit (2005-2009)
  • Climate Control Module (CCM), Replacing
    • Notes
    • Climate Control Module (CCM), Replacing
      • Preparations
      • Removing the Climate Control Module (CCM)
      • Installing the Climate Control Module (CCM)
    • Front Panel, Replacing
      • Removing the Front Panel
      • Installing the Front Panel
    • Ordering Software For the Climate Control Module (CCM)
    • Finishing
• Controls, Heater Unit (2001-2004)
  • Comfort Panel (Including Climate Control Module, CCM), Replacing
    • Preparations
    • Replacing Dashboard Environment Panel
    • Front Panel, Replacing
    • Ordering Software
    • Finishing
    • Dashboard Environment Panel Switches
• Engine Coolant Heater, Fuel Driven (2001)
  • Control Module, Engine Coolant Heater, Replacing
    • Notes
    • Removal
      • Points To Observe When Replacing The Control Module
      • Removing the Control Module
      • Control Module
    • Installation
      • Control Module
      • Finishing
  • Engine Coolant Heater, Replacing
  • Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing
    • Notes
    • Removal
      • Preparations
      • Fan Shroud
      • Fan And Combustion Chamber
      • Combustion Chamber
      • Fuel Injection Nozzle, Atomizer And Outer Nozzle Head
      • Blower Fan Motor And Motor Mounting
      • Pressure Equalizer With Fuel Line
    • Installation
      • New Pressure Equalizer With Fuel Line
      • Blower Fan Motor And Motor Mounting
      • Fuel Injection Nozzle, Atomizer And Outer Nozzle Head
      • Wires
      • Heat Exchanger And Glow Plug
      • The Fuel Line Quick-Release Connector
      • The Heater
      • Final Check
  • Fuel Pipe, Auxiliary Heater, Replacing
    • Notes
    • Removal
      • Preparations
      • Fuel Line
    • Installation
      • Fuel Line
      • Final Check
  • Fuel Pump, Auxiliary Heater, Replacing
    • Notes
    • Removal
      • Preparations
      • Fuel Line And Fuel Pump
    • Installation
      • Fuel Pump And Fuel Line
      • Final Check
  • Glow Plugs, Engine Coolant Heater, Replacing
    • Notes
    • Removal
      • Preparations
      • Removing the Glow Plug
    • Installation
      • Installing the Glow Plug
      • Final Check
  • Heat Exchanger, Replacing
    • Notes
    • Removal
      • Removing the Heater
      • Removing the Control Module
      • Removing the Water Pump
      • Removing the Fuel Pump (FP)
      • Removing the Cable Harness
      • Removing the Glow Plugs
    • Installation
      • Bleeding the Fuel System
      • Final Check
    • Water Pump Engine Coolant Heater, Replacing
      • Notes
      • Preparatory Work
      • Removal
      • Adjustment
      • Installation
      • Finishing
  • Overheat Protection Thermostat/Flame Sensor/Engine Coolant Temperature Sensor, Replacing
    • Notes
    • Removal
      • Preparations
      • Removing Components
      • Cutting And Splicing Wiring
    • Installation
      • Bleeding the Fuel System
      • Final Check
    • Splicing the Cables
      • Strip the Wire
      • Joining the Wire Ends With the Same Colors/Single Or Multi-Colored
      • Heating the Shrink Tubing
  • Water Pump Engine Coolant Heater, Replacing
    • Notes
    • Preparatory Work
      • Important Information
    • Removal
      • Removing the Bumper Cover, Air Baffles And Combustion Preheater Module (CPM)
      • Removing the Water Pump
    • Adjustment
      • Extending the Wiring For the Water Pump
    • Installation
      • Installing the Water Pump And Rubber Cap
      • Installing Components
    • Finishing
      • Testing the Engine Coolant Heater
  • Wire Harness/Hoses/Pipes, Replacing
    • Removal
      • Preparations
      • Wiring Harness, Replacement
      • Replacing the Hoses And Pipes
    • Installation
      • Bleeding the Fuel System
      • Final Check
• Engine Coolant Heater, Fuel Powered (2002-2009)
  • Control Module Engine Coolant Heater, Replacing
    • Notes
    • Preparations
    • Removing the Control Module For the Engine Coolant Heater
    • Installing the Control Module For the Engine Coolant Heater
    • Final Check
  • Engine Coolant Heater, Replacing
    • Notes
    • Preparations
    • Removing the Engine Coolant Heater
    • Installing the Engine Coolant Heater
    • Final Check
  • Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing
    • Removing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer
      • Notes
      • Fan And Combustion Chamber
      • Combustion Chamber
      • Fuel Injection Nozzle, Atomizer And Outer Nozzle Head
      • Blower Fan Motor And Motor Mounting
      • Pressure Equalizer With Fuel Line
    • Installing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer
      • Pressure Equalizer With Fuel Line
      • Blower Fan Motor And Motor Mounting
      • Fuel Injection Nozzle, Atomizer And Outer Nozzle Head
      • Heat Exchanger And Glow Plug
      • Finishing
  • Fuel Pump Auxiliary Heater, Replacing
    • Notes
    • Removing the Fuel Pump (FP) For the Engine Coolant Heater
    • Installing the Fuel Pump (FP) For the Engine Coolant Heater
    • Final Check
  • Heat Exchanger, Replacing
    • Notes
    • Removing the Heat Exchanger
    • Installing the Heat Exchanger
    • Final Check
  • Replacing the Fuel Line For the Engine Coolant Heater
    • Notes
    • Preparations
    • Removing the Fuel Line For the Engine Coolant Heater
    • Installing the Fuel Line For the Engine Coolant Heater
    • Final Check
  • Replacing the Glow Plugs Of the Engine Coolant Heater
    • Notes
    • Removing the Glow Plugs For the Engine Coolant Heater
    • Installing the Glow Plug For the Engine Coolant Heater
    • Final Check
  • Replacing the Overheat Protection Thermostat, the Flame Sensor And the Engine Coolant Temperature Sensor
    • Notes
    • Removing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor
    • Installing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor
    • Final Check
  • Replacing the Water Pump For the Engine Coolant Heater
    • Notes
    • Preparations
    • Removing the Water Pump For the Engine Coolant Heater
    • Installing the Water Pump For the Engine Coolant Heater
    • Final Check
  • Wire Harness/Hoses/Pipes, Replacing