Section 220 (Automatic Transmission (Aw50/51 AWD And Aw55-50/51SN) - Removal And Installation)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
- Transmission
- Transmission, removing
- Notes
- Disconnecting the battery lead
- Draining coolant
- Removing engine compartment components
- Removing components from the transmission.
- Removing the vacuum pump from the cylinder head for the engine
- Removing the exhaust gas recirculation (EGR) cooler assembly
- Removing the gearbox mounting screws
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox/engine
- Removing the gearbox
- Transmission, installing
- Notes
- When replacing with a new transmission
- Checking before installing
- Adjusting the position of the transmission and engine
- Checking / replacing the torque converter
- Installing and tightening the screws for the transmission
- Installing the bracket for the transmission end
- Installing the chain hosing and bevel gear
- Pay attention to the following when installing propeller shaft
- Installing the propeller shaft
- Installing the torque converter screws
- Installing the heated oxygen sensor (HO2S) connectors to the bracket on the transmission
- Lifting the engine and transmission to the horizontal position
- Installing the oil pipe at the transmission
- Installing the engine mounting together with the bracket and the splash guard
- Preparations for installing the sub-frame
- Installing the sub-frame
- Installing the right engine pad
- Installing the screw for the rear engine pad through the steering gear
- Installing the drive shaft in the transmission, both sides
- Installing the drive shaft in the wheel hub, both sides
- Installing the anti-roll bar link to the spring strut
- Installing the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Installing the front cross member
- Installing the screw for the front engine pad and the torque rod mounting in the transmission
- Remove the lifting beam and the lifting hook from the engine and the vehicle
- Installing the clamp for the oil pipe
- Installing the screws in the transmission and engine
- Installing the starter motor
- Installing the dip stick pipe in the transmission
- Installing the hose for the heater pipe
- Installing the gear selector cable on the transmission and lever
- Installing the upper torque rod
- Installing the air cleaner (ACL) housing
- Finishing work
- Filling the transmission with fluid
- Filling with transmission oil. There are 2 different methods. Method 1
- Filling with transmission oil. Method 2
- Checking water levels
- Installing the splash guards and the fender liner
- Checking the position of the tie rod in the steering gear
- Assembling the upper and lower steering shaft
- Checking the steering gear bearing in the boot at the firewall
- Installing the battery lead
- Programming the transmission control module (TCM)
- Test driving the vehicle
- Wire harness, control system, replacing
- Preparations
- Remove the air cleaner (ACL) housing
- Check the cable harness
- Remove the transmission cable from the bracket and from the lever on the transmission
- Remove the cable harness retainer
- Separate the connector
- Remove the socket and the cable harness
- Install the cable harness
- Install the cable harness retainer
- Assemble the connector
- Connect the connector to the transmission
- Install the transmission cable on the transmission
- Assembling the control system
- Installing the sub-frame and front suspension components
- Reinstall the sub-frame
- Install the steering gear / sub-frame components
- Install the nuts for the ball joint / control arm and anti-roll bar / link rod
- Install the heated oxygen sensor (HO2S) bracket
- Install the drive shaft screw
- Install the splashguard under the engine
- Remove the lifting beams and lifting hook
- Wiring harness / oil temperature sensor, replacing
- Notes
- Wiring harness / oil temperature sensor, replacing (AW55-50 -2000)
- Notes
- Removal
- Preparations
- Remove the transmission cable from the lever on the transmission
- Disassembling the large connector
- Removing the lever on the gear shift linkage rod
- Installing the lifting beam and lifting hook
- Lifting the car
- Removing the screw for the right drive shaft
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Removing the ball joint nuts (both sides)
- Removing the bracket for the cable for the heated oxygen sensor (HO2S)
- Removing the steering gear from the sub-frame
- Removing the screws from the sub-frame support brackets (both sides)
- Lowering the sub-frame
- Draining the transmission fluid
- Removing the control system cover
- Removing the cable harness
- Assembling the control system
- Installing the sub-frame and front suspension components
- Installing the sub-frame
- Installing components in the steering gear and sub-frame
- Installing the nuts securing the ball joint to the control arm and the anti-roll bar to the link rods
- Installing the bracket for the heated oxygen sensor (HO2S)
- Installing the screw for the drive shaft
- Installing components on the sub-frame
- Installing the splash guard under the engine
- Removing lifting beams and the lifting hook
- Assembling the connectors
- Installing connectors and wiring
- Installing the air cleaner (ACL) housing and connections
- Transmission, removing