Climate Units - Removal, Replacement And Installation

• Air Conditioning (B5254T2; B6294S2; B6294T; 2006)
  • Condenser, replacing
    • Notes
    • Preparatory work
      • Draining the refrigerant and removing the components
    • Removal
      • Removing the condenser
    • Installation
      • Notes
      • Installing the condenser
    • Finishing
      • Filling refrigerant and detecting leaks
      • Installing the bumper cover and air baffle
  • Evaporator, replacing
    • Removal
      • Evaporator
    • Installation
      • Evaporator
  • Expansion valve, replacing
    • Before starting work on the expansion valve
    • Removal
    • Installation
  • Magnet Clutch AC-Compressor, Replacing
    • Notes
    • Preparatory work
    • Removal
      • Removing the auxiliaries belt
      • Removing AC-compressor
      • Removing the splash guard
      • Removing the drive plate
      • Removing the pulley's lock ring
      • Removing the pulley
      • Removing the solenoid coil
    • Installation
      • Installing the solenoid coil
      • Installing the pulley
      • Installing the snap ring
      • Installing the drive plate
      • Checking the clearance
      • Installing the air conditioning (A/C) compressor
      • Installing the auxiliaries belt
      • Installing the battery negative cable
      • Refrigerant and leak detection
      • Installing the splash guard
    • Finishing
      • Installing the splash guard
    • Auxiliaries belt/belt tensioner, replacing
  • Needle Valve, Service Valve, Replacing
    • Service Valve (At the Member) And Needle Valve
      • Removal
      • Installation
    • The needle valve in the service valve
      • Removal
      • Installation
  • Pipe receiver drier, replacing
    • Removal
      • Notes
      • Receiver drier hoses
    • Installation
      • Receiver drier hoses
    • Condenser, replacing
      • Notes
      • Preparatory work
      • Removal
      • Installation
      • Finishing
  • Pipe/hose, compressor, replacing
    • Before starting work on the compressor or magnetic clutch compressor
    • Removal
    • Installation
    • Work in the engine compartment
  • Pipes/Hoses, Replacing
    • Pipes/hoses
      • Notes
      • Before starting work on the compressor or magnetic clutch compressor
      • Removal
      • Hose
      • Tube
      • Installing pipes
      • Installing hoses
  • Receiver drier, replacing
    • Notes
    • Preparatory work
      • Draining the refrigerant and removing the components
    • Removal
      • Removing the drier filter
    • Installation
      • Notes
      • Installing the drier filter
• Air Conditioning (B5254T2; 2004-2005)
  • Accumulator/Receiver Drier, Replacing
    • Notes
    • Removal
      • Removing the drier
      • Installing the receiver drier
    • Receiver drier, replacing
      • Notes
      • Preparatory work
      • Removal
      • Installation
  • Condenser, Replacing
    • Removal
      • Important information
      • Before starting work on the condenser
      • Condenser - Work in the engine compartment
      • Condenser - Work under the car
    • Installation
      • Condenser - Work under the car
    • Condenser, replacing
      • Notes
      • Preparatory work
      • Removal
      • Installation
      • Finishing
  • Evaporator, replacing
  • Expansion valve, replacing
  • Magnet clutch AC-compressor, replacing
  • Needle valve, service valve, replacing
  • Pipe receiver drier, replacing
  • Pipe/hose, compressor, replacing
  • Pipes/hoses, replacing
• Air Conditioning (B6284T; 1999-2001)
  • Accumulator/receiver drier, replacing
  • Condenser, replacing
  • Evaporator, replacing
  • Expansion valve, replacing
  • Magnet clutch AC-compressor, replacing
  • Needle valve, service valve, replacing
  • Pipe receiver drier, replacing
  • Pipe/hose, compressor, replacing
  • Pipes/hoses, replacing
• Air Conditioning (B6294S; 2000-2001)
  • Accumulator/receiver drier, replacing
  • Condenser, replacing
  • Evaporator, replacing
  • Expansion valve, replacing
  • Magnet clutch AC-compressor, replacing
  • Needle valve, service valve, replacing
  • Pipe receiver drier, replacing
  • Pipe/hose, compressor, replacing
  • Pipes/hoses, replacing
• Air Conditioning (B6294S2; B6294T; 2002-2005)
  • Accumulator/receiver drier, replacing
  • Condenser, replacing
  • Evaporator, replacing
  • Expansion valve, replacing
  • Magnet clutch AC-compressor, replacing
  • Needle valve, service valve, replacing
  • Pipe receiver drier, replacing
  • Pipe/hose, compressor, replacing
  • Pipes/hoses, replacing
• Air Conditioning (B6304S3; 1999)
  • Accumulator/receiver drier, replacing
  • Condenser, replacing
  • Expansion valve, replacing
  • Magnet clutch AC-compressor, replacing
  • Pipe receiver drier, replacing
  • Pipe/hose, compressor, replacing
  • Pipes/hoses, replacing
• Air Distribution (1999-2006)
  • Air cleaner passenger compartment, replacing
    • Removal
    • Installation
  • Air ducts and seals, replacing
    • Removal and Installation
      • Defroster duct, windshield
      • Air ducts on the B-post in the dashboard
      • The air duct for the dashboard nozzle, side defroster (driver's side)
      • The air duct for the dashboard nozzle, side defroster (passenger side)
      • The air distribution unit in the dashboard
      • The seal between the air distribution unit and the central electrical unit
    • The front air duct on the floor for the B-post vent
    • The rear air duct on the floor for the B-post vent
    • B-post air duct
    • The front air ducts on the floor for the rear floor vent
    • The rear air ducts on the floor for the rear floor vent
  • Ventilation Vents And Seals, Replacing
    • The outer vents on the dashboard and the seal
    • The center vent with the valve housing on the dashboard
    • Dashboard vent, side defroster (driver's side)
    • Dashboard vent, side defroster (passenger side)
    • Vents on the side panel on the center console
    • B-post vent
• Climate Control Unit (L. H. D; 1999-2001)
  • Blower fan motor/power unit, replacing
    • Preparations
      • Remove
    • Replacing blower fan motor
      • Removal
      • Installation
    • Replacing the power unit
      • Removal
      • Installation
  • Blower fan motor passenger compartment temperature sensor, replacing
    • Removal
    • Installation
  • Damper motor temperature, replacing
    • Damper motor temperature passenger side, replacing
      • Removing the temperature damper motor, passenger side
      • Installing the temperature damper motor, passenger side
    • Damper motor temperature driver's side, replacing
      • Removing the temperature damper motor, driver's side
      • Installing the temperature damper motor, driver's side
  • Damper motor, air distribution, replacing
    • Damper Motor Position Sensor recirculation
      • Removing - left-hand drive
      • Removing - right-hand drive
      • Installation
  • Damper motor, defroster, replacing
    • Removing - left-hand drive
    • Removing - right-hand drive
    • Installation
  • Damper motor, floor/defroster, replacing
    • Floor/ventilation (defroster MCC/STD) - right-hand drive
      • Removal
      • Installation
  • Damper motor, recirculation, replacing
    • Damper motor
      • Removal
      • Installation
  • Drain hose, engine/filter housing, replacing
    • New drain hose
    • Removing the drainage hose
    • Installing the drain hose
  • Heat exchanger, replacing
    • Notes
    • Preparatory work
      • Notes
      • Removing the steering wheel
      • Removing steering column covers
      • Removing soundproofing panels
      • Removing the steering wheel lock module
      • Removing cable for key interlock
      • Removing the lever console
      • Removing universal joint from lower steering shaft
      • Removing steering column and steering shaft
    • Removal
      • Removing heat exchanger
    • Installation
      • Installing heat exchanger
      • Installing the Steering column/Steering shaft
      • Installing steering shaft's universal joint on lower steering shaft
      • Installing the floor lighting
      • Installing cable for key interlock
      • Installing the steering wheel lock module
      • Installing lever module
      • Installing steering column covers
      • Resetting contact roller
      • Installing steering wheel and checking steering wheel position
      • Installing driver's airbag module
    • Finishing
      • Checking function on steering column
  • Temperature Sensor, Evaporator, Replacing
    • Left-hand drive cars
      • Removal
      • Installation
    • Right-hand drive cars
      • Removal
      • Installation
• Climate Control Unit (L. H. D; 2005-2006)
  • Blower fan motor/power unit, replacing
  • Blower fan motor passenger compartment temperature sensor, replacing
    • Notes
    • Blower fan motor passenger compartment temperature sensor, replacing
      • Removing the blower fan motor, passenger compartment temperature sensor
      • Installing the blower fan motor, passenger compartment temperature sensor
  • Climate control unit, replacing
    • Notes
    • Preparations
    • Before starting work on the climate control system
    • Removal
    • The climate control unit from the member in the passenger compartment
    • Installation
      • The climate control unit on the passenger compartment member
      • Other work in the passenger compartment
      • Work in the engine compartment
      • Ordering software
      • Finishing
  • Damper motor module (DMM) air distribution, replacing
    • Notes
    • Removal
      • Removing the damper motor module (DMM) for air distribution
    • Installation
      • Installing the damper motor module (DMM) for air distribution
    • Finishing
      • Testing the climate control system
  • Damper motor module (DMM) defroster, replacing
    • Notes
    • Removal
      • Removing the damper motor module (DMM) for the defroster
    • Installation
      • Installing the damper motor module (DMM) for the defroster
    • Finishing
      • Testing the climate control system
  • Damper motor module (DMM) recirculation, replacing
    • Notes
    • Removal
      • Removing the damper motor module (DMM) for recirculation
    • Installation
      • Installing the damper motor module (DMM) for recirculation
    • Finishing
      • Testing the climate control system
  • Damper motor module (DMM) temperature, replacing
    • Notes
    • Removal
      • Removing the damper motor module (DMM) for temperature on the passenger side
      • Removing the damper motor module (DMM) for temperature on the driver's side
    • Installation
      • Installing the damper motor module (DMM) for temperature on the passenger side
      • Installing the damper motor module (DMM) for temperature on the driver's side
    • Finishing
      • Testing the climate control system
  • Drain hose, engine/filter housing, replacing
  • Heat exchanger, replacing
  • Temperature sensor, evaporator, replacing
• Climate Control Unit (L. H. D; 2002-2004)
  • Blower fan motor/power unit, replacing
  • Blower fan motor passenger compartment temperature sensor, replacing
  • Climate control unit, replacing
  • Damper motor temperature, replacing
  • Damper motor, air distribution, replacing
  • Damper motor, defroster, replacing
  • Damper motor, floor/defroster, replacing
  • Damper motor, recirculation, replacing
  • Drain hose, engine/filter housing, replacing
  • Heat exchanger, replacing
  • Temperature sensor, evaporator, replacing
• Controls, Heater Unit (1999-2006)
  • Dashboard environment panel (including climate control module (CCM)), replacing
    • Preparations
    • Replacing dashboard environment panel
    • Front panel, replacing
    • Ordering software
    • Finishing
    • Dashboard environment panel switches
    • Pen holder
• Engine Coolant Heater, Fuel Driven (1999-2001)
  • Control module, engine coolant heater, replacing
    • Notes
    • Removal
      • Points to observe when replacing the control module
      • Removing the control module
      • Control module
    • Installation
      • Control module
      • Finishing
  • Engine coolant heater, replacing
  • Fuel injection nozzle/fan motor/pressure equalizer, replacing
    • Notes
    • Removal
      • Preparations
      • Fan shroud
      • Fan and combustion chamber
      • Combustion chamber
      • Fuel injection nozzle, atomizer and outer nozzle head
      • Blower Fan Motor And Motor Mounting
      • Pressure equalizer with fuel line
    • Installation
      • New pressure equalizer with fuel line
      • Blower fan motor and motor mounting
      • Fuel injection nozzle, atomizer and outer nozzle head
      • Wires
      • Heat exchanger and glow plug
      • The fuel line quick-release connector
      • The heater
      • Final check
  • Fuel pipe, auxiliary heater, replacing
    • Notes
    • Removal
      • Preparations
      • Fuel line
    • Installation
      • Fuel line
      • Final check
  • Fuel pump, auxiliary heater, replacing
    • Notes
    • Removal
      • Preparations
      • Fuel line and fuel pump
    • Installation
      • Fuel pump and fuel line
      • Final check
  • Glow plugs, engine coolant heater, replacing
    • Notes
    • Removal
      • Preparations
      • Removing the glow plug
    • Installation
      • Installing the glow plug
      • Final check
  • Heat Exchanger, Replacing
    • Notes
    • Removal
      • Removing the heater
      • Removing the control module
      • Removing the water pump
      • Removing the fuel pump (FP)
      • Removing the cable harness
      • Removing the glow plugs
    • Installation
      • Bleeding the fuel system
      • Final check
    • Water pump engine coolant heater, replacing
      • Notes
      • Preparatory work
      • Removal
      • Adjustment
      • Installation
      • Finishing
  • Overheat protection thermostat/flame sensor/engine coolant temperature sensor, replacing
    • Notes
    • Removal
      • Preparations
      • Removing components
      • Cutting and splicing wiring
    • Installation
      • Bleeding the fuel system
      • Final check
    • Splicing the cables
      • Strip the wire
      • Joining the wire ends with the same colors/single or multicolored
      • Heating the shrink tubing
  • Water pump engine coolant heater, replacing
    • Notes
    • Preparatory work
      • Important information
    • Removal
      • Removing the bumper cover, air baffles and combustion preheater module (CPM)
      • Removing the water pump
    • Adjustment
      • Extending the wiring for the water pump
    • Installation
      • Installing the water pump and rubber cap
      • Installing components
    • Finishing
      • Testing the engine coolant heater
  • Wire harness/hoses/pipes, replacing
    • Removal
      • Preparations
      • Wiring harness, replacement
      • Replacing the hoses and pipes
    • Installation
      • Bleeding the fuel system
      • Final check
• Engine Coolant Heater, Fuel Powered (2002-2006)
  • Control module engine coolant heater, replacing
    • Notes
    • Preparations
    • Removing the control module for the engine coolant heater
    • Installing the control module for the engine coolant heater
    • Final check
  • Engine coolant heater, replacing
    • Notes
    • Preparations
    • Removing the engine coolant heater
    • Installing the engine coolant heater
    • Final check
  • Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing
    • Removing the fuel injection nozzle, blower fan motor and pressure equalizer
      • Notes
      • Fan and combustion chamber
      • Combustion chamber
      • Fuel injection nozzle, atomizer and outer nozzle head
      • Blower fan motor and motor mounting
      • Pressure equalizer with fuel line
    • Installing the fuel injection nozzle, blower fan motor and pressure equalizer
      • Pressure equalizer with fuel line
      • Blower fan motor and motor mounting
      • Fuel injection nozzle, atomizer and outer nozzle head
      • Heat exchanger and glow plug
      • Finishing
  • Fuel pump auxiliary heater, replacing
    • Notes
    • Removing the fuel pump (FP) for the engine coolant heater
    • Installing the fuel pump (FP) for the engine coolant heater
    • Final check
  • Heat exchanger, replacing
    • Notes
    • Removing the heat exchanger
    • Installing the heat exchanger
    • Final check
  • Replacing the fuel line for the engine coolant heater
    • Notes
    • Preparations
    • Removing the fuel line for the engine coolant heater
    • Installing the fuel line for the engine coolant heater
    • Final check
  • Replacing the glow plugs of the engine coolant heater
    • Notes
    • Removing the glow plugs for the engine coolant heater
    • Installing the glow plug for the engine coolant heater
    • Final check
  • Replacing the overheat protection thermostat, the flame sensor and the engine coolant temperature sensor
    • Notes
    • Removing the overheat protection, thermostat flame sensor and coolant temperature sensor
    • Installing the overheat protection, thermostat flame sensor and coolant temperature sensor
    • Final check
  • Replacing the water pump for the engine coolant heater
    • Notes
    • Preparations
    • Removing the water pump for the engine coolant heater
    • Installing the water pump for the engine coolant heater
    • Final check
  • Wire harness/hoses/pipes, replacing