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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Removal, Replacement And Installation >> Climate Control Unit (L. H. D; 2005-2006) >> Climate control unit, replacing >> Removal

Climate control unit, replacing: Removal

Fig 1: Heater Hoses From Heat Exchanger
GLL102967Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Windshield Wiper, Cowl, Gutter & Rain Protection
GLL104923Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Identifying Center Console A-Post Screws
GLL105180Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Disconnect the connectors by screwing the connectors upwards so that the threads release. Then remove the connectors.

Additional work in the engine compartment on cars with air conditioning (A/C) 

Fig 4: Heat Deflector Plate On Firewall
GLL105147Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the heat deflector plate on the bulkhead. See Replacing the heat shield for the thermostatic expansion valve .

Fig 5: Identifying Locking Bracket For Refrigerant Pipes
GLL105162Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the locking bracket for the refrigerant pipes

Work in the passenger compartment 

Remove: 

NOTE:

Move the front seat as far back as possible. Protect the floor and sills.

The climate control unit and the member from the bodywork 

Remove: 

Fig 6: Identifying Center Console A-Post Screws
GLL105180Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 7: Air Ducts From Floor Heater Unit
GLL105136Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Pull the member for the climate control unit backwards a little.