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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Removal, Replacement And Installation >> Controls, Heater Unit (1999-2006) >> Dashboard environment panel (including climate control module (CCM)), replacing >> Replacing dashboard environment panel

Replacing dashboard environment panel

Fig 1: Identifying Ignition Key Off
GLL103058Courtesy of VOLVO CARS OF NORTH AMERICA.

Ignition off.

Remove the key.

NOTE: The key must be removed to ensure that the ignition is not switched on by mistake.
NOTE: After the key has been removed: Wait 3 minutes before starting work.
Fig 2: Identifying Panel Above Gear Selector & Weatherstrip Tool
GLL104979Courtesy of VOLVO CARS OF NORTH AMERICA.

S80 

Remove the panel (1) above the gear selector:

Carefully pry off at the back using a weatherstrip tool.

NOTE: The gear selector must be in the rearmost position before the dashboard environment panel can be removed.
Fig 3: Prying Off Panel Above Gear Selector At Back Using A Weatherstrip Tool
GLL104978Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 4: Angling Dashboard Environment Panel Outwards
GLL105218Courtesy of VOLVO CARS OF NORTH AMERICA.

HINT: To facilitate removal: Angle the dashboard environment panel outwards so that it is possible to insert a couple of fingers between the center console and the dashboard environment panel. 

HINT: Pull the dashboard environment panel downwards at the same angle. 

HINT: The dashboard environment panel is correctly secured. Force is required to remove it. 

Lift out the panel.

Install: 

In reverse order.

Fig 5: Identifying Component Taped On Back Of Dashboard Environment Panel
GLL105217Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE: If any of the outer hooks break off, this must be "rectified". Tape the 3.5 mm thick component measuring 20 X 20 mm to the reverse of the dashboard environment panel. Use double-sided adhesive tape. Fix the other side of the piece with double-sided adhesive tape so that there is a solid anchorage when reinstalling against the center console.