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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - Removal, Replacement And Installation >> Air Conditioning (B5254T2; 2004-2005) >> Condenser, Replacing >> Condenser, replacing >> Removal

Condenser, replacing: Removal

Removing the condenser 

Fig 1: Identifying Right AC Pipe Connection & Screw
GLL151377Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 2: Identifying Left AC Pipe & Clip
GLL151379Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the left-hand A/C pipe from the clip.

Remove the left-hand lower mounting with the screw, x1.

Fig 3: Identifying Left Headlight
GLL151380Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the left-hand headlight slightly but allow the cables to remain, see Headlamp/bulb, replacing .

Remove the left-hand A/C pipe with the screw, x1.

Fig 4: Identifying Condenser Upper Mountings & Screws
GLL102973Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the upper mountings on the condenser with the screws, x2.

The condenser is held in place by the left-hand A/C pipe.

Raise the vehicle.

Remove the condenser straight down. Press aside the A/C pipe slightly on the left-hand side while pulling the condenser down.



Removing the condenser 

Fig 1: Identifying Right AC Pipe Connection & Screw
GLL151377Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 2: Identifying Left AC Pipe & Clip
GLL151379Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the left-hand A/C pipe from the clip.

Remove the left-hand lower mounting with the screw, x1.

Fig 3: Identifying Left Headlight
GLL151380Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the left-hand headlight slightly but allow the cables to remain, see Headlamp/bulb, replacing .

Remove the left-hand A/C pipe with the screw, x1.

Fig 4: Identifying Condenser Upper Mountings & Screws
GLL102973Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the upper mountings on the condenser with the screws, x2.

The condenser is held in place by the left-hand A/C pipe.

Raise the vehicle.

Remove the condenser straight down. Press aside the A/C pipe slightly on the left-hand side while pulling the condenser down.



Removing the condenser 

Fig 1: Identifying Right AC Pipe Connection & Screw
GLL151377Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Fig 2: Identifying Left AC Pipe & Clip
GLL151379Courtesy of VOLVO CARS OF NORTH AMERICA.

Undo the left AC pipe from the clip.

Remove the lower left mounting with the 1 screw.

Fig 3: Identifying Left Headlight
GLL151380Courtesy of VOLVO CARS OF NORTH AMERICA.

Loosen the left headlight slightly but let the cables remain. See Headlamp/bulb, replacing .

Remove the left AC pipe with the 1 screw.

Fig 4: Identifying Condenser Upper Mountings & Screws
GLL102973Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the upper mountings on the condenser with the 2 screws.

The condenser is held in place by the left AC pipe.

Raise the vehicle.

Remove the condenser, moving it straight down. Press the AC pipe on the left side slightly to the side while pulling the condenser down.