Section 69 (Transmission - Removal, Replacement And Installation - 1 Of 2)
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- Auxiliary Transmission, Bevel Gear And Overdrive (Ambulance; 2001-2002)
- Bevel gear, replacing
- Notes
- Removal
- Installation
- Notes
- Installing the bevel gear
- Installing the propeller shaft
- Installing members
- Installing the drive shaft and bearing cap on the pilot bearing for the shaft
- Installing the drive shaft
- Checking the oil level in the bevel gear
- Installing front suspension components
- Installing front end components, continued
- Bleed valve bevel gear, replacing
- Replacing the pinion seal for the bevel gear
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Bevel gear, replacing
- Auxiliary Transmission, Bevel Gear And Overdrive (Ambulance; 2003-2004)
- Bevel gear
- Notes
- Removal
- Preparations
- Only D5244T/T2
- Disconnecting the front suspension components
- Removing front end components, continued
- Draining AW transmission oil
- Removing spring strut from control arm
- Removing the drive shaft
- Removing the propeller shaft
- Removing the propeller shaft, front
- Only D5244T-T3
- Removing bevel gear
- Greasing splines
- Installation
- Installing the bevel gear
- Only D5244T/T2
- Installing the propeller shaft
- Installing members
- Installing the drive shaft and bearing cap on the pilot bearing for the shaft
- Installing the sealing ring for the CV joint housing on the stub axle
- Installing the drive shaft
- Checking the oil level in the bevel gear
- Installing ball joint nut
- Installing front suspension components
- Filling transmission oil, AW
- Sealing ring connecting socket drive shaft/differential, replacing
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Auxiliary Transmission, Bevel Gear And Overdrive (B5254T2, Aw50/51 AWD; 2004-2006)
- Bevel gear
- Notes
- Removal
- Preparations
- Only D5244T/T2
- Disconnecting the front suspension components
- Removing front end components, continued
- Draining AW transmission oil
- Removing spring strut from control arm
- Removing the drive shaft
- Removing the propeller shaft
- Removing the propeller shaft, front
- Only D5244T-T3
- Removing bevel gear
- Greasing splines
- Installation
- Installing the bevel gear
- Only D5244T/T2
- Installing the propeller shaft
- Installing members
- Installing the drive shaft and bearing cap on the pilot bearing for the shaft
- Installing the sealing ring for the CV joint housing on the stub axle
- Installing the drive shaft
- Checking the oil level in the bevel gear
- Installing ball joint nut
- Installing front suspension components
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Sealing ring, crown wheel shaft, left-hand side, replace
- Sealing rings bevel gear, replacing
- Transfer case ventilation valve
- Bevel gear
- Gear Selector Assembly, Gear Selector (4T65EV; 1999-2005)
- Gear Selector Assembly, Gear Selector (4T65EV, L. H. D; 1999-2005)
- Cable key interlock, replacing
- Gear selector cables, replacing
- Notes
- Removal
- Installation
- Preparations for installation
- Install the gear selector cable from the inside of the passenger compartment
- Feed the gear selector cable in from the inside
- Position the gear selector cable behind the steering gear
- Install the gear selector cable on the gear selector
- Install the gear selector cable on the transmission
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Removal
- Installation
- Installing the center console
- Install the center console
- Gear selector lever assembly, replacing
- Solenoid, back-up (reverse) inhibitor, replacing
- Stop, gear selector lever assembly, replacing
- Top panel, Geartronic, replacing
- Removal
- Removing the top panel
- Removing the gear selector knob
- Removing the center console
- Removing the gear selector assembly stop
- Removing the printed circuit board from the gear selector assembly stop
- Removing the boot and the switches from the gear selector assembly
- Removing and transferring the boot from the top panel
- Installation
- Installing the gear selector assembly stop on the gear selector assembly
- Installing the top panel
- Installing the gear selector knob and lock bracket
- Installing the center console
- Removal
- Top panel, replacing
- Gear Selector Assembly, Gear Selector (4T65EV-Gt; 1999-2006)
- Gear Selector Assembly, Gear Selector (4T65EV-Gt, L. H. D; 1999-2006)
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Solenoid, back-up (reverse) inhibitor, replacing
- Stop, gear selector lever assembly, replacing
- Top panel, Geartronic, replacing
- Top panel, replacing
- Gear Selector Assembly, Gear Selector (Ambulance; 2003-2004)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid, back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, Aw50/51 AWD; 2005-2006)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, Aw55-50/51SN; 2004-2006)
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacing
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid back-up (reverse) inhibitor, replacing
- Gear selector knob, Geartronic, replacement
- Solenoid, back-up (reverse) inhibitor, replacing
- Gear Selector Assembly, Gear Selector (B5254T2, Aw55-50/51SN; 2005-2006)
- Cable key interlock, replacing
- Gaiter, gear selector, replacement
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacement
- Gear selector knob, replacing
- Gear selector lever assembly Geartronic, replacing
- Gear selector lever assembly, replacing
- Printed circuit board gear selector assembly/top panel Geartronic, replacing
- Printed circuit board gear selector assembly/top panel, replacing
- Solenoid, back-up (reverse) inhibitor, replacing
- Transmission, Automatic (Ambulance; 2001-2002)
- Control system, replacing
- Cover brake cylinder B4 automatic transmission, replacing
- Gearbox, removing
- Notes
- Preparatory work
- Removal
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the gearbox
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffle and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Removing the screws and nuts for the engine pads, torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the left-hand drive shaft
- Lowering the sub-frame
- Removing bevel gear
- Removing the rear engine mounting
- Removing the screws from the torque converter
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox