Installing components

Fig 1: Identifying Sub-Frame Mounting Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the spacer.

Position 9985972 under the left-hand side of the sub-frame.

Press the frame up against the car body. Install 2 x M14 new  screws to the sub-frame. Lubricate the threads. Tighten. See: Summary of tightening torques for specific components . Install the support plate screws at the same time.

Right-hand side: 

Position the mobile jack under the right side of the sub-frame. Press the frame up. Install 2 x M14 new  screws in the same way as on the left-hand side. Remove the jack.

Finally tighten the four frame screws. See: Summary of tightening torques for specific components .

Tighten the support plates. See: Summary of tightening torques for specific components .

Fig 2: Locating Fasteners For Steering Gear, Front Engine Pad, And Torque Rod Mounting

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• new  locking nuts and screws for the steering gear. Tighten. See: Summary of tightening torques for specific components
• the screw for the front engine pad. Tighten. See: Summary of tightening torques for specific components
• new  screws for the torque rod mounting. Tighten. See: Summary of tightening torques for specific components .

Press the power steering line into the holders on the sub-frame.

Fig 3: Identifying Anti-Roll Bar Link

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the anti-roll bar link on the anti-roll bar.

Use a new  nut.

Tighten. See: Summary of tightening torques for specific components .

Fig 4: Identifying Collision Protection Over Steering Gear

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the screws for the collision protection system. Tighten. See: Summary of tightening torques for specific components .

Fig 5: Locating Heated Oxygen Sensor Power Supply Cable Bracket

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the bracket for the heated oxygen sensor (HO2S).

• the cross member.

Ensure that the brake pipe is pressed into place in its holder.

Tighten the member. See: Summary of tightening torques for specific components .

Fig 6: Locating Cable Conduit And Ground Lead Bracket Screws On Sub-Frame

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the screw for the cable conduit
• the holder for the ground lead.

Install: 

• the heater to the sub-frame
• the fuel line for the heater to the holders on the sub-frame
• the radiator hose.

Fig 7: Identifying Lifting Beam 9995716 And Lifting Hook 9995460

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• 9995716
• 9995460 .