Installing the bevel gear

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Bevel Gear And Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Make sure that the contact faces on the transmission and bevel gear are clean.

NOTE:

Use new screws.

Install the bevel gear.

Lightly tighten the screws alternately.

Tighten the screws alternately to 75 Nm. Tightening torque

Fold the tab up into place on the sub-frame.

Fig 2: Locating Rear Engine Pad Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lower the engine/transmission.

Install the screws for the engine pad.

Tighten to 50 Nm.