Only D5244T/T2

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Charge Air Hose And Clamps

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the charge air hose.

Tighten the hose clips.

Fig 2: Identifying Charge Air Pipe And Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install screws for the charge air pipe and tighten.

Fig 3: Identifying Vibration Damper (2 Of 2)

Courtesy of VOLVO CARS OF NORTH AMERICA.

When replacing the bevel gear, transfer the oscillation damper to the new bevel gear. On some markets there is a bracket for the engine block heater. This bracket must also be transferred. Install two washers between the bevel gear and bracket on the lower stud (see spare parts catalog). Install the oscillation damper.

Fig 4: Identifying Vibration Damper (1 Of 2)

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the vibration damper.

Fig 5: Locating Nuts At Junction Between Turbo And Exhaust Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the exhaust pipe on the turbo with new gasket.

Use new nuts. Torque tighten to 30 Nm.

Install the bracket. Torque tighten to 24 Nm.

Fig 1: Identifying Heat Deflector Plate

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the heat deflector plate