Section 1 (5 SPD. Manual Transmission 020 (A3 Platform))
WARNING: This page is about a different variant/trim than selected.
- General, Technical Data
- Clutch
- Manual Transmission - Controls Housing
- Shift linkage, servicing
- Transmission, removing and installing
- Transmission, disassembling and assembling
- Transmission housing, servicing
- Clutch housing, servicing
- Transmission housing cover, servicing
- Manual Transmission - Gears Shafts
- Input shaft, disassembling and assembling
- Notes
- Prying out oil seal for clutch pushrod
- Installation positions of oil seal and bushing
- Driving in oil seal for clutch pushrod
- Extracting bushing for clutch pushrod
- Driving in clutch pushrod bushing to shoulder
- Pressing off deep groove ball bearing
- Pressing off operating sleeve and synchronizer hub for 3rd and 4th gear
- Checking synchronizer ring
- Identification of 3rd/4th gear synchronizer hub
- Assembling 3rd/4th gear operating sleeve and synchronizer hub
- Installation position of 3rd/4th gear operating sleeve and synchronizer hub
- Pressing on 3rd/4th gear operating sleeve and synchronizer hub
- Installation position of 5th gear operating sleeve
- Installation position of 5th gear thrust washer
- Removing stop ring
- Installing stop ring
- Output shaft, disassembling and assembling
- Notes
- Checking synchronizer rings
- Marking of 1st gear synchronizer ring with 110° tooth angle
- Assembling operating sleeve and synchronizer hub for 1st and 2nd gear
- Assembling synchronizer hub and operating sleeve
- Extracting outer race of small tapered roller bearing from clutch housing
- Driving outer race of small tapered roller bearing into clutch housing
- Pressing off inner race of small tapered roller bearing
- Pressing off inner race of large tapered roller bearing
- Pressing on inner races of small and large tapered roller bearings
- Retainer plate for 5th gear (for vehicles with 2.0 liter, 85 kW/115 hp engine only)
- Output shaft applications
- Output shaft, adjusting
- Input shaft, disassembling and assembling
- Final Drive, Differential
- Drive flange oil seals, removing and installing
- Differential, disassembling and assembling
- Notes
- Removing tapered roller bearing inner race
- Pressing on inner race of tapered roller bearing for differential housing
- Driving tapered roller bearing outer race out of transmission housing
- Driving tapered roller bearing outer race into transmission housing
- Driving tapered roller bearing outer race out of clutch housing
- Driving tapered roller bearing outer race into clutch housing
- Drilling out rivet heads
- Sawing off special rivets for removal of differential pinion gears
- Pressing off final drive gear
- Installing final drive gear
- Attaching final drive gear to differential housing
- Installing differential pinion gears
- Adjustment summary
- Differential, adjusting