Section 6 (Complete Engine - 164 Chassis -- Diesel)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 Mercedes-Benz ML350, 2010 Mercedes-Benz ML350, 2009 Mercedes-Benz ML320, 2009 Mercedes-Benz GL320, and 2008 Mercedes-Benz ML320. However, it is still accessible from the selected car via links, so may be relevant.
- Safety Precautions
- Special Tools
- 651 589 02 40 00 Retaining lock - WS01.00-P-0084B
- 001 589 78 21 00 Compression tester - WS01.00-N-0006A
- 000 589 01 25 00 Hand pressure gun - WS01.00-N-3060B
- 667 589 03 63 00 Puller - WS01.00-N-3082B
- 646 589 00 62 00 Adapter plate - WS01.00-N-3104B
- 639 589 00 61 00 Engine lifting device - WS01.00-N-3106C
- 001 589 76 21 21 Graph sheets - WS01.00-P-0004-02A
- 001 589 76 21 00 Compression tester - WS01.00-P-0004A
- 001 589 78 21 00 Compression tester - WS01.00-P-0006A
- 601 589 00 10 00 Screwdriver bit - WS01.00-P-0033B
- 602 589 00 33 02 Threaded bolt - WS01.00-P-0039-01B
- 602 589 00 33 00 Impact extractor - WS01.00-P-0039B
- 611 589 01 63 00 Female connector - WS01.00-P-0056B
- 611 589 00 63 00 Connector - WS01.00-P-0057B
- 611 589 02 63 00 Intermediate piece - WS01.00-P-0058B
- 611 589 00 68 10 Round brushes (3 x) - WS01.00-P-0059-01B
- 611 589 00 68 00 Round brush - WS01.00-P-0059B
- 668 589 00 68 05 Cylinder brushes - WS01.00-P-0061-01B
- 668 589 00 68 00 Cylinder brush - WS01.00-P-0061B
- 240 589 00 61 00 Engine lifting device - WS01.00-P-0104C
- 001 589 00 91 00 Set of protective caps - WS01.00-P-0110B
- 001 589 01 91 00 Set of protective covers - WS01.00-P-0111B
- 001 589 02 91 00 Set of protective caps - WS01.00-P-0112B
- 003 589 03 37 00 Hose clamp pliers - WS01.00-P-0113B
- 271 589 00 43 00 Installation tool - WS01.00-P-0120B
- 640 589 00 63 00 Screw-in fitting - WS01.00-P-0130B
- 629 589 01 63 00 Engine turning device - WS01.00-P-0137B
- 642 589 00 61 00 Adaptation of engine lifting device - WS01.00-P-0141C
- 629 589 02 63 00 Engine turning device - WS01.00-P-0142B
- 642 589 00 63 00 Screw-in fitting - WS01.00-P-0151B
- Special tools: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - WS01.00-Z-9999AZ
- General Information
- Determine loss of pressure at cylinder - AH01.00-N-1300-02A
- Notes on position of engine number - AH01.00-P-0001-01D
- General information on inspecting cylinder walls - AH01.00-P-0300-01A
- General notes: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - AH01.00-Z-9999AZ
- Use of engine no. when installing reconditioned engines and factory-new replacement engines or crankcases - AH01.10-P-0001-01A
- Notes on assigning the cylinder head gaskets - AH01.30-P-1000-06PI
- Notes on the application of sealing compound to the cylinder head cover - AH01.30-P-1000-08PI
- Notes on application of sealant to timing case cover - AH01.40-P-1000-01PI
- Notes on application of sealant to end cover with radial shaft seal - AH01.40-P-1000-06PI
- Notes on sealant path for oil pan - AH01.45-P-0001-01OM
- Testing & Repair
- Inspecting cylinders using a light probe - AR01.00-P-0200GZB
- Test compression pressure - AR01.00-P-1200GZB
- Check cylinders for leaks - AR01.00-P-1300GZB
- Crank engine - AR01.00-P-0100GZB
- Cranking engine with starter - AR01.10-P-0110GZB
- Disconnect/connect engine wiring harness - AR01.00-P-2410GZB
- Remove/install engine - AR01.10-P-2400GZB
- Remove/install engine cover - AR01.10-P-2405GZB
- Remove/install engine from/onto front axle carrier - AR01.10-P-2510GZB
- Remove/install engine with front axle carrier - AR01.10-P-2500GZB
- Remove/install cylinder head cover - AR01.20-P-5014GZB
- Remove/install cylinder head - AR01.30-P-5800GZC
- Remove/install timing case cover - AR01.40-P-8000GZB
- Remove/install end cover - AR01.40-P-8913GZB
- Measure cylinder bores - AR01.40-P-9202B
- Remove/install oil pan - AR01.45-P-7500GZB
- Remove/install bottom part of oil pan - AR01.45-P-7555GZB
- Torque Specifications
- Tightening torques: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - BA01.00-Z-9999AZ
- Crankcase ventilation, cylinder head cover - BA01.20-P-1000-01P
- Cylinder head - BA01.30-P-1000-01S
- Crankcase, timing case cover, end cover - BA01.40-P-1000-01S
- Oil pan - BA01.45-P-1000-01Q
- Test & Adjustment Values
- Compression pressure - BE01.00-P-1000-01A
- Cylinder leaktightness - BE01.00-P-1000-02Z
- Test and adjustment values: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - BE01.00-Z-9999AZ
- Inspection data for cylinder head - BE01.30-P-1000-02B
- Cylinder head/cylinder head bolts - BE01.30-P-1000-04A
- Test values for cylinder bore - BE01.40-P-1000-01J
- Check values for crankcase - BE01.40-P-1000-02F
- Capacities & Specifications
- Multigrade engine oils (Sheet 228.3) - BB00.40-P-0228-03A
- Multigrade engine oils (Sheet 228.5) - BB00.40-P-0228-05A
- Multigrade engine oils (Sheet 228.31) - BB00.40-P-0228-31A
- Low SPAsh multigrade service engine oils (specification 228.51) - BB00.40-P-0228-51A
- Multigrade engine oils (Sheet 229.1) - BB00.40-P-0229-01A
- Multigrade engine oils (Sheet 229.3) - BB00.40-P-0229-03A
- Multigrade engine oils (Sheet 229.5) - BB00.40-P-0229-05A
- Multigrade service engine oil Low SPAsh - BB00.40-P-0229-31A
- Low SPAsh multigrade service engine oils (specification 229.51) - BB00.40-P-0229-51A
- Steering gear oils (ATF) (specification 236.3) - BB00.40-P-0236-03A