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Remove/install bottom part of oil pan - AR01.45-P-7555GZB

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ENGINES 642 in MODEL 164 

Fig 1: Removing/Installing Bottom Part Of Oil Pan
G00544418Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Removes strut tower brace Model 164.8 only
Remove strut tower brace from strut tower mounts.
AR62.30-P-2500GY
2 Remove engine trim panel   AR01.10-P-2405GZB 
3 Mount the engine lifting device and attach engine Observe manufacturer's assembly specifications and safety information. AR33.10-P-0100-01GZ
    SPECIAL TOOL Engine hoist Figure
4 Remove oil dipstick guide tube   AR18.40-P-3510GZB
5 Remove bottom sections of soundproofing Installation:  Only install lower sections of soundproofing after checking for leaks. AR94.30-P-5300GZ 
6 Drain engine oil, collect if necessary TORQUE SPECIFICATION *BA01.45-P-1006-01Q 
7 Loosen bolts on the engine mount at the front axle carrier TORQUE SPECIFICATION *BA22.10-P-1001-03G 
8 Disconnect electrical connector (3) from oil temperature sensor (B1)    
9 Raise engine    
10 Unscrew bolts (1) and take off oil pan bottom section (2)
    Notes on sealant path for oil pan AH01.45-P-0001-01OM 
TORQUE SPECIFICATION *BA01.45-P-1003-01Q 
Loctite sealant 5970 *BR00.45-Z-1013-01A 
CLEAN Clean     
11 Clean sealing surfaces NOTES Do not use any sharp-edged tools or abrasive paper as this will damage the sealing surfaces. AR01.00-P-0050-01A 
Loctite 7200 *BR00.45-Z-1038-04A 
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A 
12 Install in the reverse order    
13 Check engine oil level In order to avoid measurement errors, vehicle must be parked on an even surface.
Inspect engine oil level about 5 min. after switching off warm engine
AR18.00-P-3035-01PI
    FLUID SPECIFICATION Without particulate filter *BF18.00-P-1001-01A 
    FLUID SPECIFICATION With code 474 Particulate filter *BF18.00-P-1001-01S 
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it moving off.
Wear closed and close-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
14 Carry out engine test run Check for leakage when engine is running.  
15 Read out fault memory and erase if necessary
Connect STAR DIAGNOSIS and read out fault memory
  AD00.00-P-2000-04A
OIL PAN

Number Designation Engine 642
BA01.45-P-1003-01Q Oil pan bottom section to oil pan top section M6 Nm 14
BA01.45-P-1006-01Q Oil drain screw to oil pan M12 Nm 30
M24 Nm 45
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 164
BA22.10-P-1001-03G Bolt, front engine mount to front axle carrier Nm 53
ENGINE LUBRICATION SYSTEM

Number Designation Engine 642 without particulate filter
BF18.00-P-1001-01A Engine oil Filling capacity
(oil and filter change)
Liters 8.5
Specifications for Operating Fluids Sheet BB00.40-P-0228-03A 
Sheet BB00.40-P-0228-05A 
Sheet BB00.40-P-0228-51A 
Sheet BB00.40-P-0229-03A 
Sheet BB00.40-P-0229-31A 
Sheet BB00.40-P-0229-05A 
Sheet BB00.40-P-0229-51A 
ENGINE LUBRICATION SYSTEM

Number Designation Engine 642 with particulate filter
BF18.00-P-1001-01S Engine oil Filling capacity
(oil and filter change)
Liters 8.5
Specifications for Operating Fluids Sheet BB00.40-P-0228-51A 
Sheet BB00.40-P-0229-31A 
Sheet BB00.40-P-0229-51A 
Fig 2: Identifying Engine Lifting Fixture (240 589 00 61 00)
G07741024Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Munchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10