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Disconnect/connect engine wiring harness - AR01.00-P-2410GZB

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ENGINES 642.940 in MODEL 164 

Fig 1: Disconnecting/Connecting Engine Wiring Harness (1 Of 2)
G00544404Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Disconnecting/Connecting Engine Wiring Harness (2 Of 2)
G00544405Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of explosion  caused by escaping oxyhydrogen gas. Risk of injury  caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries  caused by short circuit. Risk of poisoning  caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1      
NOTES Notes on battery AH54.10-P-0001-01A
2 Open engine hood    
3 Loosen screw (1) on the bulkhead partition cover (2) Do not unscrew bolt (1) completely. Fold bulkhead partition cover (2) upwards.  
4 Close off alternator line (3) at front prefuse (F32) TORQUE SPECIFICATION *BA54.15-P-1001-01D 
5 Take alternator line (3) out of the retaining clamp (4) Lay alternator line (3) on the engine.  
6 Disconnect electrical connector (5, 6) on engine wiring harness A (7)    
7 Disconnect electrical connector on injection system control unit Removal:  See: ↓  
    Remove/install injection system control unit AR07.08-P-7008GZB
8 Remove cable tie (8) from engine wiring harness B (9) Installation:  Replace cable ties (8).  
9 Remove retaining clamp (10) on splash panel (12)    
10 Remove cap on right headlamp The plug on engine wiring harness B (9) can be only be pulled out with cap removed.  
11 Remove cable tie (11) from engine wiring harness B (9)    
12 Pull out engine wiring harness B (9) Lay engine wiring harness B (9) on engine.  
13 Lift/jack up vehicle   AR00.60-P-1000GZ
14 Remove bottom section of soundproofing   AR94.30-P-5300GZ 
15 Remove ground (engine support) (W11/4) on engine support TORQUE SPECIFICATION  
16 Disconnect automatic transmission/intelligent servo module connector    
17 Separate electrical plug connection at refrigerant compressor    
18 Unlatch connector for O2 sensor upstream of TWC (G3/2x1) from retaining clamp and disconnect    
19 Disconnect connector for transmission control Removal:  See ↓  
    Remove/install shield at transmission AR27.40-P-0700-01GZ
    TORQUE SPECIFICATION *BA27.40-P-1014-01A 
20 Install in the reverse order    
21 Read out fault memory and erase if necessary Faults which may have been caused by disconnecting wires or by a simulation must be erased in the fault memory after completing the work. AD00.00-P-2000-04A
22 Perform basic programming   AR00.19-P-0200GZ
HOUSING

Number Designation Transmission 722.9
BA27.40-P-1013-01A Bolt for ground line on transmission housing Nm 9
BA27.40-P-1014-01A Bolt for heat shield on transmission housing Nm 9
ENGINE SUPPORT (ENGINE SIDE)

Number Designation Engine 642
BA22.10-P-1001-02A Bolt, engine support to cylinder crankcase Stage 1 Nm 20
Stage 2 ∠° 90
FUSE BOX

Number Designation Model 164.1/8 except model 164.822 Model 164.822
BA54.15-P-1001-01D Nut, electrical line (positive line) to fuse and relay box Nm 12 12
BA54.15-P-1002-01D Nut, pyrofuse to vehicle power supply control unit Nm - 18