Brakes -- FORTWO (CABRIO)
- General Information
- Retrofitting & Conversion
- Maintenance
- Replace brake fluid - AP42.00-P-4280MCC
- Check wet boiling point of brake fluid - AP42.00-P-4298MCC
- Brake system - inspect fluid level - AP42.10-P-4210MCC
- Check lining thickness of brake pads and condition of brake disks - AP42.10-P-4251MCU
- Check brake lining thickness - AP42.10-P-4253MCU
- Check setting of handbrake - AP42.20-P-4240MCU
- Check automatic handbrake adjuster - AP42.20-P-4241MCU
- Testing & Repair
- Testing and repair work: Smart: Brakes - hydraulic and mechanical systems - AR42.00-Z-9451CA
- Bleed brake system manually - AR42.10-P-0010-04SM
- Bleed brake system - AR42.10-P-0010MCU
- Mark brake lines - AR42.10-P-0013-05MCC
- Remove/install brake lines - AR42.10-P-0017MCU
- Remove/install brake hose at rear axle - AR42.10-P-0023MCU
- Remove/install brake hose to front axle - AR42.10-P-0026MCU
- Remove/install left front brake line - AR42.10-P-0032MCU
- Remove/install right front brake line - AR42.10-P-0033MCU
- Remove/install brake line from the master brake cylinder to the ESP hydraulic unit - AR42.10-P-0034MCU
- Remove/install brake line from the ESP hydraulic unit to the rear axle - AR42.10-P-0035MCU
- Remove/install left rear brake line - AR42.10-P-0036MCU
- Remove/install right rear brake line - AR42.10-P-0037MCU
- Remove/install mechanical stop lamp switch - AR42.10-P-0040MCC
- Adjust mechanical stop lamp switch - AR42.10-P-0041MCC
- Remove/install front axle brake caliper - AR42.10-P-0070MCU
- Check brake system for leaks - AR42.10-P-0100-01MCC
- Remove/install brake carrier plate - AR42.10-P-0164MCU
- Remove/install brake shoes at rear axle - AR42.10-P-0165MCU
- Remove/install wheel brake cylinder - AR42.10-P-0167MCU
- Install, remove automatic brake adjuster - AR42.10-P-0169MCU
- Remove/install front axle brake disk - AR42.10-P-0230MCU
- Remove/install splash shield on front brake - AR42.10-P-0233MCU
- Remove/install brake fluid reservoir - AR42.10-P-0301MCU
- Remove/install brake carrier - AR42.10-P-0500MCU
- Adjust drum brake - AR42.10-P-1010-11SM
- Remove/install brake drum - AR42.10-P-1010MCU
- Remove/check/install front axle brake pads - AR42.10-P-1600MCU
- Remove/install parking brake indicator switch - AR42.20-P-0501MCC
- Parking brake cable removal and installation - AR42.20-P-0545MCU
- Remove/install pull rod - AR42.20-P-0570MCU
- Remove/install left front or right RPM sensor - AR42.30-P-0712MCC
- Remove/install rear axle speed sensor - AR42.30-P-0714MCU
- Remove/install electronic stability program (ESP) hydraulic unit - AR42.45-P-0817MCU
- Remove/install electronic stability program (ESP) control unit - AR42.45-P-0820MCU
- Remove/install yaw rate and lateral acceleration sensor - AR42.45-P-0841MCU
- Safety Precautions
- Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand - AS42.00-Z-0001-01A
- Safety information: Brakes - hydraulic and mechanical systems - AS42.00-Z-9999ZZ
- Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid - AS42.50-Z-0001-01A
- Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. - AS42.50-Z-0002-01A
- Torque Specifications
- Tightening torques: Smart: Brakes - hydraulic and mechanical systems - BA42.00-Z-9999CZ
- Brake lines, brake hoses - BA42.10-P-1000-04E
- Brake cylinder - BA42.10-P-1000-08C
- Front axle brake caliper - BA42.10-P-1000-10A
- Drum brake - BA42.10-P-1000-16C
- Parking brake - BA42.20-P-1000-01D
- Electronic Stability Program (ESP) - BA42.45-P-1000-01F
- Test & Adjustment Values
- Basic Knowledge
- Brake light switch, component description - GF42.10-P-2010MCC
- Electronic stability program (ESP), location of electronic components - GF42.45-P-0001-03MCU
- Electronic stability program (ESP) function - GF42.45-P-0001MCU
- Table of contents: Functional description, Electronic Stability Program (ESP) - GF42.45-P-0999MCU
- Yaw rate, lateral and longitudinal acceleration sensor, component description - GF42.45-P-4810MCU
- Steering angle sensor, component description - GF42.45-P-5107MCC
- ESP control unit, component description - GF42.45-P-5118MCU
- Wheel RPM sensor, component description - GF42.45-P-5134MCC
- Overview of system components, Electronic Stability Program (ESP) - GF42.45-P-9997MCU
- Traction system hydraulic unit, component description - GF42.50-P-4001MCC
- Wiring Diagrams
- Overview of wiring diagrams for brakes - hydraulic and mechanical systems - PE42.00-P-1100MCU
- electronic stability program - PE42.45-P-2000-60MCU
- Wiring diagram of Electronic Stability Program (ESP) - PE42.45-P-2000-97MCU
- Wiring diagram of Electronic Stability Program (ESP) - PE42.45-P-2000-99MCU
- Wiring diagram of Electronic Stability Program (ESP) - PE42.45-P-2000MCU
- Legend of function diagram for electrical system of Electronic Stability Program (ESP) - PE42.45-P-2050-60MCU
- Electrical function diagram for Electronic Stability Program (ESP) - PE42.45-P-2050-99MCU
- Electrical function diagram for Electronic Stability Program (ESP) - PE42.45-P-2050MCU
- Special Tools
- 000 589 52 43 00 Resetting device - WS42.00-P-0009A
- 140 589 00 19 00 Caliper gauge - WS42.00-P-0028A
- 450 589 00 37 00 Pliers - WS42.00-P-0060A
- 450 589 02 37 00 Brake piston pusher tool - WS42.00-P-0062A
- 450 589 01 19 00 Vernier caliper - WS42.00-P-0063A
- 450 589 03 09 00 Torx bit insert - WS42.00-P-0064B
- 452 589 00 68 00 Scraper - WS42.00-P-0066B
- 452 589 00 21 01 Pipette - WS42.00-P-0067-01A
- 452 589 00 21 00 Brake fluid meter - WS42.00-P-0067A
- 450 589 09 99 04 Box wrench bit - WS42.00-P-0070-04B
- 452 589 03 99 01 Torque wrench - WS42.00-P-0071-01B
- 452 589 03 99 02 Plug-in reversible ratchet - WS42.00-P-0071-02B
- 452 589 03 99 03 Torx plug-in bit - WS42.00-P-0071-03B
- 452 589 03 99 00 Set of torque tools - WS42.00-P-0071B
- 450 589 15 37 00 Pliers - WS42.00-P-0082B
- 451 589 00 14 00 Sleeve - WS42.00-P-0083C
- 451 589 00 03 00 Socket wrench set - WS42.00-P-0086B
- Special tools: Smart: Brakes - hydraulic and mechanical systems - WS42.00-Z-9999CZ