LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2010 >> Fortwo BRABUS, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- FORTWO (CABRIO) >> Testing & Repair >> Remove/install wheel brake cylinder - AR42.10-P-0167MCU

Remove/install wheel brake cylinder - AR42.10-P-0167MCU

MODEL 451.3/4 

Fig 1: Identifying Wheel Brake Cylinder, Brake Line And Bolts
G07275951Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Remove left or right brake shoe at the rear axle   AR42.10-P-0165MCU 
2 Check bolted connection of brake line (2) with wheel brake cylinder (1) for color coding IMPORTANTInstallation:  Identify the brake line (2) accordingly. AR42.10-P-0013-05MCC 
3 Loosen bolted connection of brake line (2) with the wheel brake cylinder (1) and separate IMPORTANT Collect brake fluid in a suitable container. Seal the connections using suitable plugs.
IMPORTANTInstallation:  Do not bend the brake line (2), pay attention to routing, leaktightness and clearance to rear axle.
 
TORQUE SPECIFICATION *BA42.10-P-1003-04E 
SPECIAL TOOL *450589099904
4 Replace brake line (2). Only if the brake line (2) with the red color coding has been detached.  
Remove/install left rear brake line AR42.10-P-0036MCU 
Remove/install right rear brake line AR42.10-P-0037MCU 
5 Undo bolts (3) on wheel brake cylinder (1) and remove wheel brake cylinder (1) TORQUE SPECIFICATION *BA42.10-P-1001-16C 
6 Clean brake carrier plate    
7 Install in the reverse order    
8 Bleed brake system   AR42.10-P-0010MCU 
BRAKE LINES, BRAKE HOSES

Number Designation Model 451.3/4
BA42.10-P-1003-04E Brake line to rear wheel brake cylinder Nm 16
DRUM BRAKE

Number Designation Model 451.3/4
BA42.10-P-1001-16C Wheel brake cylinder to brake carrier plate Nm 8
Fig 2: Identifying Box Wrench Bit (450 589 09 99 04)
G07275952Courtesy of MERCEDES-BENZ OF NORTH AMERICA.