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Home >> Smart >> 2010 >> Fortwo BRABUS, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- FORTWO (CABRIO) >> Testing & Repair >> Remove/install brake fluid reservoir - AR42.10-P-0301MCU

Remove/install brake fluid reservoir - AR42.10-P-0301MCU

MODEL 451.3/4 

Fig 1: Identifying Brake Fluid Reservoir Components (1 Of 2)
G07275957Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Brake Fluid Reservoir Components (2 Of 2)
G07275958Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Removal     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Remove maintenance flap    
2 Unscrew cap of brake fluid reservoir (2) and extract brake fluid from the brake fluid reservoir    
DANGER Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
3 Raise the vehicle using the vehicle lift and remove underfloor paneling Rechargeable drill / screwdriver
http://gotis.aftersales.mercedes-benz.com 
 
4 Remove retainer (6) from master brake cylinder (5)    
5 Detach brake lines (8) from master brake cylinder (5) IMPORTANT Collect brake fluid in a suitable container. Seal the connections using suitable plugs.  
6 Release brake lines (8) from brackets (9) on underfloor    
7 Cut through brake lines (8) at suitable position (arrow C) and remove loose sections of brake lines (8) Only when replacing brake fluid reservoir (2).  
8 Lower vehicle with lifting platform    
9 Remove right headlamp unit   AR82.10-P-4730MCU
10 Disconnect electrical connector (4) from brake fluid reservoir (2)    
11 Unclip brake fluid reservoir (2) from fresh-air intake (1) using a suitable screwdriver (3) (arrow A) and lift off    
12 Release brake lines (8) of brake fluid reservoir (2) from bracket (arrow B) on firewall    
13 Raise vehicle with vehicle lift Only if the brake fluid reservoir (2) is reused.  
14 Lift out brake fluid reservoir (2) IMPORTANT If the brake fluid reservoir (2) is to be reused, have a second person on a ladder lift it out and guide out the brake lines (8) from below.  
REMOVING Install     
15 Raise vehicle with vehicle lift Only when replacing brake fluid reservoir (2).  
16 Route brake lines (8) of brake fluid reservoir (2) to master brake cylinder (5) starting at top and working down IMPORTANT The aid of a second person on a ladder is necessary.  
17 Clip brake lines (8) into brackets (9)    
18 Connect brake lines (8) to master brake cylinder (5) IMPORTANT Check the gaskets (7) for damage; replace if necessary.  
SPECIAL TOOL *450589153700
19 Install retainer (6) on brake lines (8)    
20 Install underfloor paneling    
21 Lower vehicle with lifting platform    
22 Clip brake lines (8) of brake fluid reservoir (2) into bracket (arrow B) on firewall    
23 Clip brake fluid reservoir (2) onto fresh-air intake (1)    
24 Connect electrical connector (4) to brake fluid reservoir (2)    
25 Install right headlamp unit   AR82.10-P-4730MCU
26 Bleed brake system   AR42.10-P-0010MCU 
Fig 3: Identifying Pliers (450 589 15 37 00)
G07275959Courtesy of MERCEDES-BENZ OF NORTH AMERICA.