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Home >> Smart >> 2010 >> Fortwo BRABUS, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- FORTWO (CABRIO) >> Maintenance >> Replace brake fluid - AP42.00-P-4280MCC

Replace brake fluid - AP42.00-P-4280MCC

MODEL 451.3/4 

Fig 1: Identifying Brake Fluid Reservoir, Brake Caliper And Wheel Brake Cylinder
G07275905Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  Replace     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake Only pour brake fluid into suitable and appropriately marked containers. Wear fluid coming into contact with skin and eyes. protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Remove maintenance flap    
2 Unscrew cap of brake fluid reservoir (1)    
3 Connect brake fluid changer to brake fluid reservoir (1) and apply the specified pressure to the brake system IMPORTANT Observe the operator's manual for the brake fluid changer.
Brake fluid change unit
http://gotis.aftersales.mercedes-benz.com 
 
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid Sheet 330.1 BB00.40-P-0330-01A
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus) Sheet 331.0 BB00.40-P-0331-00A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
4 Raise vehicle with vehicle lift IMPORTANT Position the front support plates of the vehicle lift as far as possible upwards, position the rear support plates as far as possible downwards and secure the vehicle to prevent it from slipping or toppling.  
5 Remove dust caps from the brake bleeder valves    
6 Connect hose of brake fluid receptacle to brake bleeder valve of the wheel brake cylinder (3) and open brake bleeder valve IMPORTANT Close the brake bleeder valve only after the brake fluid escapes free of bubbles and without contamination (bright color of brake fluid).  
TORQUE SPECIFICATION *BA42.10-P-1001-08C 
7 Carry out the bleeding process on the left wheel brake cylinder (3), right brake caliper (2) and left brake caliper (2) in the same manner IMPORTANT Observe correct sequence.  
TORQUE SPECIFICATION *BA42.10-P-1001-08C 
TORQUE SPECIFICATION *BA42.10-P-1002-10A 
8 Check brake pedal travel IMPORTANT The brake system must be bled manually in the event of a soft pedal feel or long pedal travel. Refer to: ↓  
REFER TO TESTING & REPAIR   Bleed brake system manually AR42.10-P-0010-04SM 
9 Press dust cap onto brake bleeder valve    
10 Lower vehicle with vehicle lift    
11 Disconnect brake fluid changer    
12 Check brake fluid level and correct if necessary   AP42.10-P-4210MCC 
13 Screw on cap of brake fluid reservoir (1)    
14 Install maintenance flap    
15 Check leaktightness of brake system    
REFER TO TESTING & REPAIR Check brake system for leaks   AR42.10-P-0100-01MCC 
BRAKE CYLINDER

Number Designation Model 451.3/4
BA42.10-P-1001-08C Brake bleed valve to rear axle wheel brake cylinder Nm 7
FRONT AXLE FLOATING CALIPER

Number Designation Model 451.3/4
BA42.10-P-1002-10A Brake bleeder valve to brake caliper Nm 7