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Home >> Smart >> 2010 >> Fortwo BRABUS, 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- FORTWO (CABRIO) >> Testing & Repair >> Remove/install front axle brake caliper - AR42.10-P-0070MCU

Remove/install front axle brake caliper - AR42.10-P-0070MCU

MODEL 451.3/4 

Fig 1: Identifying Front Axle Caliper Components
G07275944Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on left side of vehicle 

REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
IMPORTANT Although replacement of the brake caliper (1) as a pair is not specified by DaimlerChrysler, it is recommended    
1 Remove brake pads on the left or right brake caliper (1)   AR42.10-P-1600MCU 
2 Check bolted connection of brake line (2) with brake hose (3) for color coding IMPORTANTInstallation:  Identify the brake line (2) accordingly. AR42.10-P-0013-05MCC 
3 Loosen bolted connection of brake line (2) with brake hose (3), separate, remove retaining clip and unhook brake hose (3) IMPORTANT Collect brake fluid in a suitable container. Seal the connections using suitable plugs.
NOTESInstallation:  The brake hose (3) must be clear at every steering angle and wheel compression position, and it must not be mounted when twisted, as otherwise the brake hose (3) may be damaged.
 
TORQUE SPECIFICATION *BA42.10-P-1002-04E 
SPECIAL TOOL *450589099904
4 Unscrew brake hose (3) from brake caliper (1) When replacing the brake caliper (1).
IMPORTANT Collect brake fluid in a suitable container. Seal the connections using suitable plugs.
 
TORQUE SPECIFICATION *BA42.10-P-1001-04E 
5 Unscrew bolt (4) TORQUE SPECIFICATION *BA42.10-P-1001-10A 
6 Remove brake caliper (1)    
7 Replace brake line (2). Only if the brake line (2) with the red color coding has been detached.  
Remove/install left front brake line AR42.10-P-0032MCU 
Remove/install right front brake line AR42.10-P-0033MCU 
8 Install in the reverse order    
9 Bleed brake system   AR42.10-P-0010MCU 
BRAKE LINES, BRAKE HOSES

Number Designation Model 451.3/4
BA42.10-P-1001-04E Brake hose to front floating caliper Nm 18
BA42.10-P-1002-04E Brake pipe to brake hose Nm 16
FRONT AXLE FLOATING CALIPER

Number Designation Model 451.3/4
BA42.10-P-1001-10A Bolt, brake caliper to brake caliper support Nm 30
Fig 2: Identifying Box Wrench Bit (450 589 09 99 04)
G07275945Courtesy of MERCEDES-BENZ OF NORTH AMERICA.