Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis
- Diagnostic Information And Procedures
- Symptoms - Automatic Transmission
- Bushing and Mating Shaft Inspection
- Sport Mode Switch/Indicator Always On or Inoperative
- Winter Mode Switch/Indicator Always On or Inoperative
- Transmission Fluid Check
- Line Pressure Check
- Road Test
- Torque Converter Diagnosis
- Flex Plate/Torque Converter Vibration Test
- Noise and Vibration Analysis
- Buzz Noise or High Frequency Rattle Sound
- Whine Noise Varying with RPM or Fluid Pressure
- Popping Noise
- Noise in Random Ranges
- Clutch Plate Diagnosis
- Engine Coolant/Water in Transmission
- Fluid Leak Diagnosis
- Case Porosity Repair
- Shift Solenoid Leak Test
- Transmission Fluid Cooler Flushing and Flow Test (J 35944-A)
- Transmission Fluid Cooler Flushing and Flow Test (J 45096)
- Slips or Shudders in First Gear
- No Drive in All Ranges
- No First Gear
- First Gear Only
- No Second Gear
- First and Second Gears Only
- First, Fourth, and Fifth Gears Only
- Second and Third Gears Only
- No Third Gear
- No Fourth Gear, or Slips in Fourth Gear
- Fifth Gear Only
- Harsh Shift 4 to 5, or 5 to 4
- Harsh Shift D to R
- Harsh Shifts
- Harsh Torque Converter Clutch Apply
- No Engine Braking in First, Second, and Third Gear
- No Engine Braking in First Gear
- No Engine Braking in Second Gear
- No Engine Braking in Third Gear
- Inaccurate Shift Points
- No Fifth Gear
- No Reverse or Slips in Reverse
- Slips while Shifting
- Degraded 1-2 and 2-1 Shifts
- Degraded 2-3 and 3-2 Shifts
- Degraded 4-5 Shift
- Drives with Selector Lever in Position N
- No Engagement of Torque Converter Clutch
- Fluid Pressure High or Low
- No Engine Braking
- Automatic Transmission Overheating
- Repair Instructions - On Vehicle
- Transmission Control Lever Knob Replacement (SKY)
- Transmission Control Lever Knob Replacement (Solstice)
- Transmission Control Replacement (SKY)
- Transmission Control Replacement (Solstice)
- Shift Control Linkage Adjustment
- Shift Control Linkage Replacement
- Torque Converter Cover Replacement (Torque Converter Cover)
- Torque Converter Cover Replacement (Flywheel Cover)
- Automatic Transmission Fluid and Filter Replacement
- Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
- Transmission Fluid Cooler Hose/Pipe Replacement
- Automatic Transmission Fluid Pressure Test Hole Plug Replacement
- Transmission Internal Electrical Harness Replacement
- Drive Flange and Seal Replacement
- Case Extension and Gasket Replacement
- Parking Pawl Replacement
- Manual Shift Shaft Position Switch Replacement
- Input Speed Sensor Replacement
- Output Speed Sensor Replacement
- 1-2 Shift Solenoid Valve Replacement
- 2-3 Shift Solenoid Valve Replacement
- 4-5 Shift Solenoid Valve Replacement
- Pressure Control Solenoid Valve Replacement
- Torque Converter Clutch Solenoid Valve Replacement
- Control Valve Body Accumulator Assembly Replacement
- Transmission Control Module Replacement (SKY)
- Transmission Control Module Replacement (Solstice)
- Torque Converter Replacement
- Torque Converter Fluid Seal Replacement
- Transmission Mount Inspection
- Transmission Rear Mount Replacement
- Transmission Replacement
- Repair Instructions - Off Vehicle
- Torque Converter Assembly Removal
- Holding Fixture Installation
- Transmission Fluid Draining
- Extension Housing Removal
- Transmission Fluid Pan and Filter Assembly Removal
- Wiring Harness Removal
- Control Valve Body Accumulator Assembly Removal
- Output Speed Sensor Removal
- Input Speed Sensor Removal
- Torque Converter Housing Removal
- Direct and Reverse and Forward and Coast Clutch Removal
- Input Sun Gear Shaft Removal
- Direct Clutch Hub Removal
- Intermediate Clutch Sprag Assembly Removal
- Overdrive Clutch Housing Removal
- Low Clutch Sprag Removal
- Center Support Removal
- Input and Reaction Carrier Removal
- Output Shaft Removal
- Parking System Components Removal
- Case Assembly Inspection
- Case Components Disassemble
- Case Components Assemble
- Parking System Components Installation
- Output Shaft and Rear Internal Ring Gear Disassemble
- Output Shaft and Rear Internal Ring Gear Assemble
- Input and Reaction Carrier Disassemble
- Input and Reaction Carrier Assemble
- Center Support Disassemble
- Center Support Assemble
- Low Clutch Sprag Assemble
- Intermediate and Overdrive and Reverse Clutch Hub Disassemble
- Intermediate and Overdrive and Reverse Clutch Hub Assemble
- Intermediate Clutch Sprag Inspection
- Intermediate Clutch Sprag Assemble
- Direct Clutch Hub Assemble
- Input Sun Gear Shaft Disassemble
- Input Sun Gear Shaft Assemble
- Forward and Coast Clutch Disassemble
- Forward and Coast Clutch Assemble
- Direct and Reverse Clutch Disassemble
- Direct and Reverse Clutch Assemble
- Direct and Reverse and Forward and Coast Clutch Installation
- Transmission Fluid Pump Removal
- Transmission Fluid Pump Disassemble
- Torque Converter Seal Removal
- Transmission Fluid Pump Assemble
- Torque Converter Housing Installation
- Torque Converter Seal Installation
- Control Valve Body Accumulator Assembly Disassemble
- Control Valve Rear Body Inspection
- Control Valve Rear Body Disassemble
- Control Valve Rear Body Assemble
- Control Valve Front Body Inspection
- Control Valve Front Body Disassemble
- Control Valve Front Body Assemble
- Control Valve Body Accumulator Assembly Assemble
- Input Speed Sensor Installation
- Output Speed Sensor Installation
- Control Valve Body Accumulator Assembly Installation
- Wiring Harness Installation
- Transmission Fluid Pan and Filter Assembly Installation
- Extension Housing Installation
- Prop Flange Assemble
- Holding Fixture Removal
- Torque Converter Assembly Installation
- Description And Operation
- Definitions and Abbreviations
- Transmission Identification Information
- Transmission General Description
- Transmission Component and System Description
- Transmission Adaptive Functions
- Transmission Indicators and Messages
- Electronic Component Description
- Transmission Control Module (TCM)
- Transmission Manual Shift Shaft Switch Assembly (602)
- Automatic Transmission Output Speed (A/T OSS) Sensor (42)
- Automatic Transmission Input Speed (A/T ISS) Sensor (44)
- Automatic Transmission Fluid Temperature (TFT) Sensor
- Shift Solenoid Valves
- Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid Valve (352)
- Pressure Control (PC) Solenoid Valve (357)
- Duty Cycle, Frequency and Current Flow
- Transmission Adapt Function
- Sport/Economy Mode Operation
- Winter Mode Operation
- Limp Home Mode Description
- Automatic Transmission Hydraulic Diagrams
- Park - Engine Running
- Reverse
- Neutral - Engine Running
- Overdrive Range, First Gear (Before First 1-2 Shift)
- Overdrive Range, First Gear (After First 1-2 Shift)
- Overdrive Range, Second Gear
- Overdrive Range, Third Gear
- Overdrive Range, Fourth Gear
- Overdrive Range, Fifth Gear - Torque Converter Clutch Released
- Overdrive Range, Fifth Gear - Torque Converter Clutch Applied
- Manual Fourth Gear
- Manual Third Gear
- Manual Second Gear
- Manual Second - First Gear
- Fluid Passages
- Special Tools