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Home >> Pontiac >> 2009 >> Solstice Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Repair Instructions - Off Vehicle >> Transmission Fluid Pump Assemble

Transmission Fluid Pump Assemble

Special Tools 

J 21368:  Pump Body Cover Alignment Band

For equivalent regional tools, refer to Special Tools .

    Fig 1: Inspecting Oil Pump Bushing
    GM801912Courtesy of GENERAL MOTORS CORP.
  1. Inspect the bushing (215) for wear - not serviceable.
  2. Fig 2: View Of Oil Pump Components
    GM801913Courtesy of GENERAL MOTORS CORP.
  3. Inspect the oil pump parts for the following:
    • Worn, scored or gouged pump slide
    • Cracks, wear or damage to the rotor or vanes
    • Cuts or damage to the seals
    • Broken priming springs
  4. Fig 3: Identifying Oil Pump Housing Inspection Areas
    GM801914Courtesy of GENERAL MOTORS CORP.
  5. Inspect the oil pump housing for the following:
    • Porosity
    • Interconnected oil passages
    • Damaged machined surfaces
  6. Fig 4: Identifying Oil Pump Valves
    GM801915Courtesy of GENERAL MOTORS CORP.
  7. Inspect the valves (207, 210, 235) and springs (208, 209, 234, 238, 219) for the following:
    • Nicks or burrs on the valves
    • Worn, distorted or cracked springs
  8. Fig 5: Identifying TCC Control Valve, Retainer & Spring
    GM801909Courtesy of GENERAL MOTORS CORP.
  9. Install the TCC control valve (235) and the TCC control valve spring (234).
  10. Install the TCC control valve spring retainer (204).
  11. Fig 6: Identifying Pressure Relief Ball, Pin & Spring
    GM801908Courtesy of GENERAL MOTORS CORP.
  12. Install the pressure relief valve (239) and spring (238).
  13. Install the pressure valve spring retainer (211).
  14. Fig 7: Identifying Pump Cover Screen Components
    GM801907Courtesy of GENERAL MOTORS CORP.
  15. Install the pump cover seal (212) onto the new pump cover screen (213).
  16. Install the pump cover screen (213).
  17. Install the pump cover screen pin (211).
  18. Fig 8: Identifying Pressure Regulator Valve Components
    GM801906Courtesy of GENERAL MOTORS CORP.
  19. Install the pressure regulator valve (210), the pressure regulator valve spring (209), and the line boost valve spring (208).
  20. Install the line boost valve bushing seal (205) onto the bushing (206).
  21. Install the line boost valve (207) and the bushing (206).
  22. Install the line boost valve bushing retainer (204).
  23. Fig 9: Locating Reverse Clutch Housing Fluid Seal Rings
    GM801905Courtesy of GENERAL MOTORS CORP.
  24. Install the reverse clutch housing fluid seal rings (200).
  25. Fig 10: Measuring Gage Bar To Pump Body Gap
    GM851063Courtesy of GENERAL MOTORS CORP.
  26. Measure the distance from the bottom of the gage bar to the pump body. Refer to Transmission Fluid Pump Specifications .
  27. Measure the thickness of pump slide.
  28. Select the proper size, refer to Transmission Fluid Pump Specifications .
  29. Measure the thickness of the pump rotor.
  30. Select the proper size rotor refer to Transmission Fluid Pump Specifications .
  31. Fig 11: Identifying Fluid Pump Components
    GM801904Courtesy of GENERAL MOTORS CORP.
  32. Install the fluid pump support (217), the slide seal (218) and the fluid pump slide rings (220), and the fluid pump slide o-ring seal (242) onto the pump slide (216).
  33. Install the slide pin (231).
  34. NOTE: The fluid pump slide (216) is selective.
  35. Install the pump slide (216).
  36. Using a screwdriver install the slide spring (219).
  37. Fig 12: Identifying Fluid Pump Vanes, Rings, Rotors & Guide
    GM801903Courtesy of GENERAL MOTORS CORP.
  38. Install the fluid pump vane ring (225).
  39. Install the pump rotor guide (224).
  40. NOTE: The fluid pump rotor (223) is selective.
  41. Install the pump rotor (223).
  42. Install the pump vanes (222).
  43. Install the pump vane ring (221).
  44. Fig 13: Identifying Oil Pump Cover
    GM801902Courtesy of GENERAL MOTORS CORP.
  45. Install the pump cover housing (202) onto the converter housing.
  46. Fig 14: View Of Alignment Band
    GM801916Courtesy of GENERAL MOTORS CORP.
  47. Install J 21368:  alignment band and tighten.
  48. Fig 15: Identifying Oil Pump Housing Bolts
    GM801917Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  49. Install the oil pump housing bolts (240, 241).
    • Tighten the fluid pump housing bolts (240) to 11 N.m (8 lb ft) .
    • Tighten the fluid pump housing bolts (241) to 22 N.m (16 lb ft) .
  50. Remove J 21368:  alignment band.